Exhaust system Lada Kalina since 2004

Muffler replacement process

So, in order to replace the muffler on Kalina, you will need tools, namely: a 13mm wrench or socket and VD-40. Now that everything is prepared, you can proceed directly to the repair:

1. We drive the car onto a pit, overpass or lift.
2. We find the clamp of the middle part of the exhaust system and muffler.

Bracket for fastening the middle part of the pipe and muffler Kalina

Now the new muffler is installed, and you can enjoy a quiet and silent ride.

Comparison of a used muffler and a new one for Kalina

Reasons for failure

There are not many reasons for the failure of a viburnum muffler, but every owner needs to know them. So, let's look at the main ones:

1. Damage to the element structure due to corrosion damage.
2. Rupture or deformation of the muffler after an accident.
3. Damage to the lower part of the muffler due to collision with an obstacle.

These are all the main reasons that contribute to the fact that the unit requires replacement.

Main elements of the exhaust system

The muffler resonator is installed immediately after the exhaust pipe and the catalyst, and its task is to level out pulsations of the gas flow. In cross-section, it looks like a perforated pipe placed inside a metal chamber of a larger diameter. The pipe can change its cross-section on the way from the inlet to the outlet of gases.

The main muffler may have a more complex design and has the main function of noise reduction. Modern systems can have almost all noise reduction schemes in the rear muffler can. The chamber through which the main pipe passes can have several sections, each of which has noise reduction at its own level. Typically, these chambers are filled with heat-resistant fiber material, which further dampens vibrations and absorbs sound vibrations.

The design of a car muffler is constantly evolving, and we try to follow the news from the design bureaus of the most progressive automakers and tuning studios. Stay with us, and let your mufflers only please the ears of avid motorists. Happy travels to everyone!

Muffler selection

The choice of a muffler for Kalina should be treated extremely carefully, since the life of the part will depend on the quality of the material.

It is worth considering this issue in more detail, identifying the articles and manufacturer.

Original

The original catalog number of the Lada Kalina muffler is 1119-1200010 . It fits perfectly into standard seats and does not require modifications or alterations. The average cost is 2500 rubles.

Analogs

There are two analogues of the original Kalina muffler:

• Fobos (42244) – it also fits on standard landing mounts. The average cost is 2000 rubles.
• Izhora muffler (136110) – it requires improvement in terms of fastening. This is due to the fact that the ear of the elastic fastening is located a little further. Therefore, you will have to purchase a non-standard rubber washer, which will secure the muffler to the body. The cost of such a product is about 3,000 rubles.

Refinement and tuning

Standard and tuning muffler Stinger

Some car enthusiasts tune the chassis to improve their Lada Kalina. It requires some modifications, namely rearranging the standard mounting locations on the body.

As practice shows, consumers like exhaust system tuning kits from, DTW, ASF, TRU, RosTorg, ProSport+.

There are also many facts when the owners themselves created entire systems with their own hands.

A little about the muffler of the Lada Kalina car

This is the car unit

A muffler is a car pipe that reduces the noise from the release of combustion gases into the atmosphere. This device in Lada Kalina consists of several parts. The most important of them are: the main muffler and the resonator.

Over time, the Lada Kalina muffler wears out and begins to knock. This usually happens even with a fairly high mileage of the car - from 40 to 60 thousand km. In this case, the part will need to be replaced.

There is nothing complicated about replacing the muffler on Kalina; you can do this operation yourself. For such repairs you will need lubricant or its equivalent, keys and a hammer. If you are not confident in your knowledge and experience, you can go to a service center.

Buying a new muffler for the Lada Kalina is a very important matter. One of the main problems is purchasing a quality product. Of course, you can buy a cheap muffler made by hand, but it will last 4 times less than a factory one. Therefore, you need to learn to distinguish a quality device.

Silencers differ in the following parameters.

1. Material. The factory version should be made of aluminum or stainless steel. It is quite difficult to find a stainless steel part; sometimes such devices are made to order. Mufflers for the Lada Kalina made of any other materials are not suitable.
2. Price. A high-quality device costs starting from 1000 rubles, while a fake can be bought for 500 rubles. But you shouldn’t buy a muffler for 5,000 rubles either.
3. Weight. The mass of a good muffler will be greater, since it has compacted walls and contains a special “cotton wool” that retains sound.
4. Place of purchase. It is difficult to find quality equipment on the market. It is advisable to purchase a muffler at a service center or a special store.

Return to contents

Manufacturers

Parts for Lada 1118 can be purchased from the following manufacturers:

• Lada . The AL category factory part has all the necessary characteristics for installation. It is made of aluminized steel, and the addition of silicon to the mixture only better protects the product from rust and improves resistance to temperature changes and aggressive chemical compounds. You can purchase such a part from official representatives of the company or in company stores;

Factory muffler for Lada Kalina

• BalakovoRezinoTechnika. This Russian manufacturer, in addition to spare parts for domestic cars (VAZ, KamAZ, GAZ), is engaged in the production of rubber products as its main activity;
• Auto kit . This company operates in St. Petersburg and produces, in particular, roll-up mufflers for the VAZ 1118;
• Melitopol plant of automobile and tractor mufflers "UTAS". Engaged in the manufacture of exhaust gas systems. The company's assortment includes 150 types of products, including intake and exhaust pipes, mufflers for the VAZ 1118. The products produced are excellent for Moskvich, VAZ, MTZ, GAZ, ZAZ and many other brands of vehicles;
• SKS . The company's products meet the declared characteristics and have the required thickness and standard size. It is made, like the factory components, from aluminized steel, and can be installed along with the factory components of Kalina 1118;

Changing the muffler with your own hands

The work of replacing the device and installing it on different car models is not much different. Unless different modifications require different parts. So, for a Kalina sedan you will need model 1118, and for a Kalina hatchback - 1117 (according to the VAZ index number: VAZ-1118 and VAZ-1117).

To reinstall, you need to prepare:

• WD-40 type lubricant;
• keys for 13;
• hammer or flat screwdriver;
• new muffler.

Once the necessary tools have been found, you can begin replacing the Kalina muffler.

Worn and new parts

The most difficult part of this job is removing the device rather than installing a new one. If you can’t remove the part with a hammer, you need to take a screwdriver. If she doesn’t succeed, then use a chisel, etc. All methods must be tried.

The first step is to find the clamp that connects the muffler to the resonator. It should be removed, but it is difficult to do this right away: the bolts stick and cannot be unscrewed. They need to be lubricated and wait 10-15 minutes, and then start working. It is better to use longer keys, since in these places it is very difficult to unscrew the nuts.

Technical features of the insert for Lada Kalina 8V

The industry offers two types of tuning inserts, the design of each of them depends on the location of the pipes. Moreover, each design is designed for a specific power unit:

1. Insert 4-1 is installed on forced engines with a speed range from 5,000 to 10,000 rpm. structurally suitable only for 16-valve engines.
2. The 4-2-1 insert operates over a wider range and is considered a "low-end" insert. It is possible to increase engine power by about 3-5%. This is the model most often installed on the VAZ 1118.

Since it will not be possible to install a preliminary flame arrester , you will have to carefully approach the issue of choosing an insert. The installation process of the part will not take much time if you follow all the recommendations.

Replacing a part at a service center

When replacing a muffler, you need to be especially careful, since there are many types of the device depending on the car model. The desired option is selected in accordance with the dimensions and mounting locations. If problems arise during independent work or you are not confident enough in your actions, it is better to replace the device at a service center. To do this, you will need to prepare a certain amount of money.

Replacing the muffler is a simple operation. Its price should be appropriate - no more than 1500-2000 rubles (excluding the cost of the device itself). If the cost exceeds this threshold, it may be a scam. But if they ask for 200 rubles for the work, you shouldn’t expect high-quality repairs.

The resonator may need to be replaced. The resonator is the second important part of the muffler. It performs the same functions as the main muffler, but additionally protects the device from sparks and flames. In case of malfunctions, it must be urgently replaced.

Replacing the Lada Kalina resonator is done in exactly the same way as replacing the muffler. If problems occur, it is better to contact the service center.

Installing a spider in a 16-valve car

The sixteen-valve Kalina is equipped with a complex power supply and gas distribution system, so the work carried out will be more labor-intensive. The sequence of actions is as follows:

• removing the terminals from the battery, draining the coolant;
• loosening the clamps securing the air duct pipe and the throttle assembly to the filter;
• the pipe is removed;
• the chip is disconnected from the throttle assembly and oxygen sensor;
• the hose of the crankcase ventilation system is removed;
• the adsorber purge hose is disconnected;
• the receiver mounting bracket is unscrewed;
• the nuts are unscrewed and the receiver is removed;
• unscrew the upper and lower fastening nuts, remove the heat-insulating shield and eye;
• the fastenings of the spacer to the exhaust manifold are twisted;
• the heat shield is removed;
• the intake manifold is dismantled, for which you need to unscrew nine nuts near the block head and three at the exhaust pipe;
• “spider” is mounted;
• the lambda probe wire is extended, a mechanical or electronic snag is installed;
• The elements are assembled in the reverse order.

Replacing a catalyst is a rather complicated process. Inattention during operation can lead to damage to the vehicle's exhaust system and engine wear. Repairs should only be started if you have all the tools and replacement parts.

The catalyst prevents atmospheric pollution with carbon monoxide and other toxic substances. Its service life is not designed for more than 100,000 kilometers of vehicle mileage, so every owner will sooner or later be faced with the need to replace this element. You can replace the catalyst yourself or by contacting a service station. It is important to remember that inept DIY repairs will worsen the problem and cause additional costs in the future.

Possible problems after replacing the muffler

Usually replacing the device does not create any problems, but sometimes there may be some inconvenience. Examples of such problems.

1. The exhaust system either sags or rests on the bottom.
2. Old and new parts don't mix.
3. There were problems with the suspension and brakes.

The first 2 problems can be easily fixed: just turn the assembly or use a file to align the parts that do not fit together well. The third problem is much more dangerous. The fact is that it does not arise due to the replacement of the muffler, but earlier, but does not appear until the installation of a new part. In order to avoid it, when performing the operation, you need to thoroughly check all the components. Problems with the suspension or brakes are much more important, although they rarely arise when replacing a muffler.

If you put an old muffler in your car, it will cause trouble. They can be very different:

• noise and rumble;
• reduction in speed due to engine problems;
• the formation of sparks in the muffler, which can lead to anything from simple equipment failure to an explosion (although this is unlikely).

The Lada muffler differs little from similar devices on other cars. It needs to be changed every 50-60 thousand kilometers.

Possible faults

The following signs indicate a muffler failure:

• a growling sound is heard from the engine;
• Exhaust gases enter the vehicle interior.

The main reasons for the malfunction of the Kalina-Universal muffler:

• water entering the muffler structure, which in the future leads to corrosion;
• the appearance of condensation due to sudden temperature fluctuations;
• mechanical damage to the part;
• disruption of connections due to car shaking on the roads;
• muffler burnout.

When breakdowns occur, a problem arises - replacement of the part or repair? In any case, action should be taken. If this is not done, the powerful roar of the car will disturb others and attract the attention of State Traffic Inspectorate workers.