How to unscrew the generator pulley VAZ 2110 16 valves

A car generator is an important component in the system of any car and it ensures its correct operation. Given the fact that it consists of many elements, of course it breaks sometimes. Its malfunction negatively affects the entire operation of the car, since it is impossible to start the car without it. There may be several reasons why it breaks. We will consider one of them in this article. The cause of the malfunction may well be the pulley. In this article I will talk about the main causes of failure and how they affect the performance of the unit. Let's figure out how to remove the pulley from the generator and, if necessary, repair it.

Reasons for dismantling the crankshaft

Dismantling the crankshaft on a VAZ-2114 may be required in the following cases:

• The reason that comes first is most often the replacement of the timing belt and other work that is somehow related to the gas distribution mechanism. Work should be carried out in accordance with the regulations, or if the mechanism fails.
• Another reason for dismantling is the failure of the crankshaft oil seals. They are changed when oil leaks occur in the places where they are installed.

Pulley fastening

On all VAZ-2114 vehicles without exception, the crankshaft pulley is fixed using a massive bolt, which can cause problems when removed.

A curved spanner wrench is good for fixing.

• First of all, this is due to its location, since it is difficult to securely and securely fasten the key or socket head.
• Secondly, even if you managed to position the key correctly, you will have to make every effort to dismantle it . This is due to the fact that at the factory it is tightened as tightly as possible in order to avoid the facts of self-unwinding. Also, the right-hand thread may not be the best for unscrewing it, which during operation only screws the pulley in tighter and causes the part to stick.

When performing work to remove it, it is best to keep WD-40 on hand.

Tool for getting the job done

To make the work easier, you need to prepare the following tool:

• Jack.
• Wheel chocks.
• Pry bar and flat blade screwdrivers.
• A set of keys.
• Socket heads and extension.

It is best to carry out such work on a lift or inspection pit.

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How to Remove the Generator VAZ 2112 16 Valves

We change the alternator belt on a VAZ 2112 ourselves

The belt drive powers the generator to generate electricity in the vehicle. The device can work normally according to the criteria that remains for our client; its components are useful. This also applies to the strap. Replacing a VAZ 2112 alternator belt with 16 valves is not a complicated procedure that can be done in the garage. A detailed summary and video article will help with this.

When is replacement required?

Like any consumables, the alternator belt has a certain resource and requires constant technical inspection. According to the manufacturer's advice, VAZ 2112

Regardless of whether the engine has 16 valves or 8, it is necessary to change consumables after 45 thousand km. But these are just tips, you need to constantly worry about the condition of the product and just change it correctly. The service life depends on the following reasons:

driving style; performance criterion; product properties.

A visual inspection of the drive units should be carried out when the vehicle has driven a maximum of 10,000 km and before a long journey. This allows you to avoid unpleasant surprises from the trip - a torn belt. It is recommended to carry a spare in the trunk without assistance, because when a break occurs, the car will no longer be able to move without assistance.

It is necessary to change the belt if it breaks, stretches, as it is called, or becomes unusable. Poor voltage detection is a variant of a specific whistle that occurs when the engine starts. Tension plays an important role in belt drive performance. When the voltage is low, the device does not produce the amount of electricity required for the vehicle to operate properly. If it is strong, the service life of the belt, drive bearings and crankshaft is shortened.

Find a replacement, of course, if you look at the following:

• the appearance of cracks and ruptures;
• worn surface;

Old product with worn surface

material delamination; frayed edges; strong stretch. Belt tension is easy to check. This is considered normal if, with a force of 10 kg, it bends by 10-15 mm. To test, he needs to press his thumb into the center of the belt between the crankshaft pulley and the alternator.

Step-by-step procedure for removing the crankshaft pulley on a VAZ-2114

Before you begin dismantling the crankshaft pulley, you need to unscrew some components and parts on the VAZ-2114.

1. First of all, we park the car and ensure it is stationary.
2. Next, loosen the generator belt tension bolt and completely remove the locking bolt.

All bolts are indicated by red arrows.

Insert the screwdriver into the hole indicated by the mark.

When the flywheel is secured, you can proceed to dismantling the crankshaft pulley.

The marks are indicated by red arrows.

This work should be carried out very carefully.

It is more convenient to pry off the crankshaft using a pry bar.

Gallery of Lifan car pulleys

The appearance of the pulleys of Lifan cars is useful during dismantling and installation.

Work related to replacing the engine timing belt, crankshaft and camshaft toothed pulleys, the engine front oil seal, as well as the generator drive itself requires dismantling the crankshaft pulley. This element is found on both domestic cars and foreign cars. Actually, most motorists have a question: how to unscrew the crankshaft pulley? And to be even more precise, the fixing bolt on the crankshaft flange, and in which direction to turn the key. Let's consider.

conclusions

After the pulley has been removed, you can begin installing a new part, before installing which the seat will need to be lubricated with grease. At this point, the work can be considered completed.

How to change (remove and install) a car's electric generator belt pulley. Detailed instructions. Subtleties and features. Personal experience (10+)

Replacing a car alternator pulley

Replacing a car generator pulley in a home workshop is quite possible. To do this, you only need an available tool.

The generator pulley should not be clamped in a vice, as it can easily be deformed. You will need a special (rather simple) homemade device.

After installing the pulley, you need to take care to securely fix the nut so that it does not unscrew.

In the previous article, I wrote how to choose a suitable analogue of the original generator. In particular, it often happens that the generator as a whole fits, but the pulley

designed for a different belt. The pulley can be narrower (designed for a poly V-belt with fewer ribs), wider (designed for a poly V-belt with a larger number of ribs), or even designed for a belt of a different design.

Classic methods

Essentially, standard dismantling methods involve two main methods.

You will need:

• jack to remove the wheel
• tool kit
• hydraulic jack to lift the engine, or replacing it with a “stump”

First way

In the first case, we will have to make significant physical efforts, therefore, you need to clearly focus on your own strength. We are talking about the need to put stones or special stops under the wheels that would not allow them to move during operation. The gearbox should, if possible, be set to maximum gear. The higher it is, the easier it will be for you to cope with the task. In third and lower gears, it will be almost impossible to make a turn with your hands. But everything is unscrewed by hand. To make this task easier for yourself, it is appropriate to use a lever that will reduce the necessary effort. In some cases, the length of the lever can reach one and a half meters.

Getting to the bolt is not always easy

Second way

As for the second method, it involves placing the vehicle in neutral gear. Next, you need to install a suitable sized head on the bolt with a piece of pipe, which, in turn, rests on asphalt or concrete. Ordinary soil will not be able to hold it. But the bolt itself is already loosened by the starter.

This saves a lot of effort and makes it possible to complete the task the first time. The main thing is to take into account the reliable fixation of the pipe so that it does not jump out and damage anything around it.

Be careful not to lose the pulley key

But, in any case, the threads in this nut are correct, so you need to unscrew it counterclockwise, with some exceptions, which we will now look at.

We put a narrower belt

In the first two cases, this solution can be applied. A narrower belt is installed. If the generator pulley is designed for, say, 6 wedges, and the engine shaft pulley is designed for 5, then we take a five-ribbed belt; if the generator pulley is designed for 4 wedges, and the engine pulley for 5, then we take a four-ribbed belt. In general, we take the smaller number of clients on the generator and on the engine shaft. Then part of the larger pulley (or pulleys, since there may be several of them, for example, a pump pulley) will remain free. Nothing wrong with that. Based on my experience, I can say that such a belt runs normally. You just have to change it more often.

How to tighten the alternator belt on a Priora

If the drive, after inspection, is in good condition and does not require replacement, but the driver is bothered by noise from the generator (short-term squealing), try changing the belt tension.

If the Priora is 8-valve without additional equipment, then tensioning is carried out by an adjusting bolt located on the generator. Turning clockwise will increase the drive tension.

When it is necessary to tighten the alternator belt on a 16-valve Priora with air conditioning, adjustment is carried out using a belt tensioner. This video has two holes for a special key (if you don’t have one on hand, you can make a bracket to size from any bendable metal). It is necessary to insert the key and slowly turn it either toward you or away from you, depending on whether you want to tighten or loosen the drive.

Remove the pulley

If the pulley is generally designed for a different type of belt, then the pulley needs to be replaced

. And in the first two cases, it is better to replace the pulley and install a standard belt.

The pulley itself can be purchased separately or removed from a faulty generator that was previously installed. The pulley practically does not wear out.

The main difficulty with replacement is that the clamping nut is tightly screwed and riveted. It needs to be unscrewed, but the pulley cannot be clamped, since it is made of a soft alloy and can easily bend. The problem is getting it to stick. In handicraft conditions it is solved this way.

To begin, spray the nut of the electric generator with VDeshka. This must be done carefully so that it does not fall on the working surface of the pulley. Let it soak overnight.

Next you will need two strong, well-fixed pins. We take a strong, thick, non-stretchy rope. We wrap it around the pins and tie it with a reliable sea knot, for example, a figure eight. It’s even safer to take the same strong, non-stretchy rope, but thinner, and wind it several turns, then tie the ends. So we have a rope ring around the pins. We insert the generator pulley into this ring. Rotate the generator housing so that the rope on the sides is twisted.

Features of work

At first glance, there is nothing difficult in simply removing the bolt securing the pulley to the engine crankshaft flange. However, this is not quite true. The crankshaft pulley bolt very rarely unscrews and always sticks. Therefore, there is a risk of breaking it. First we need to get to this pulley. To do this, unscrew the bolt securing the generator to the tension bar. The latter is attached to the engine cylinder block.

The generator is moved towards the engine, and the drive belt is removed from the pulleys. It can be rivulet type or serrated. Now, having reached the desired element, proceed to further actions.

We install a new one

There are usually no problems with installation. It is only important to remove all traces of VDeshka (rinse with gasoline or acetone) and securely fix the nut so that it does not unscrew. You should not rivet it, as at home you can bend or damage something. I wrap it around paint or varnish. Read also about other ways to fix a threaded connection. When we tighten the nut, we fix the pulley in the same way as when unscrewing.

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If something is unclear, be sure to ask! Ask a Question. Discussion of the article.

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Reverse motion can significantly complicate the dismantling process

But it also happens that the engine works, as they say, “in the other direction.”

We are talking about the fact that the motors are installed with belts to the right. So, they will spin in the opposite direction, that is, counterclockwise. This difference may seem insignificant, but it greatly complicates the search for an answer to the question of how to unscrew the crankshaft pulley.

Moreover, such a procedure may be required every hundred thousand kilometers. We are talking about the need to replace the timing belt. And this does not apply to emergency situations, such as replacing the oil seal or other repair work.

For example, a seventeen bolt can be tightened to a torque of up to one hundred and eighty-five Nm, which can be considered simply a huge indicator.

And to unscrew it you will need even more force. The second method described above will not work, since the starter will spin the motor in the other direction, only tightening the bolt more . Pressing the brake pedal will lead to a similar result, since the transmission will spring back, but the bolt itself will remain in place.

Renault Megane › Logbook › Replacing generator bearings and installing generator pulley 2110

AHTUNG! IT IS NOT RECOMMENDED TO REPLACE THE ORIGINAL PULLEY WITH A VAZ PULLEY! (except to wait 100 km before the service) DUE TO THE ABSENCE OF AN OVERAGGING CLUTCH, THE BELT WILL OCCUR AND DESTRUCTION, WITH THE CONSEQUENTIAL TIGHTENING OF THE FRAGMENTS UNDER THE TIMING DRIVE SPROCK

This means that the rustling noise from under the hood completely bothered me, I even began to suspect the release valve... However, the smell of burnt rubber in traffic jams convinced me to turn my attention to the generator, its bearings and pulley. I took off the belt of the additional equipment and pronounced the verdict - generator bearings. It was lunch time, I removed the generator, brought it to the workshop and began to disassemble it. I’ll say right away, the generator is BOSCH.

The first obstacle was removing the pulley from the generator shaft. During creative searches, the following device was invented:

A 27mm nut is inserted inside the nut, then a 8mm hexagon is inserted into the shaft, the hexagon is held with a wrench or socket, and the nut is turned counterclockwise and unscrewed in this way. In this case, the generator must be gently clamped in a vice (and not as in my picture). The nut is unscrewed and the pulley is removed. During this procedure, I realized that I had also hit the pulley. Because it had a lot of play in the radial plane, and touched the generator housing, even rubbing small grooves from below.

Next comes the disassembly of the generator, unscrew everything that can be unscrewed from below (or behind) - positive contacts, cover, diode bridge, relay regulator with brushes, removed and placed nearby. Although actually it is not a relay as such, but a circuit with 3 transistors, but for brevity, let it be the old-fashioned relay regulator.

Next, the 4 bolts holding the generator halves together are unscrewed, and the lower (rear) part with the diode bridge is removed from the rotor. You can help yourself a little with a screwdriver, there is some force there, but not much.

Next you need to unscrew the 4 countersunk screws from the pulley side. They secure the front bearing thrust plate. After this, we take a three-legged puller of a suitable size, grab it under the front cover with its paws, rest against the shaft, and pull the cover off the bearing.

After this we will have a picture like this

The main problem was removing the front bearing. On top of it there is a spacer washer, quite rusty. It was impossible to get under it with a puller; it wouldn’t fit together with the bearing, so I had to carefully knock it down. Unfortunately, there are no photographs of this process, because at this point the phone was put on charge, but I will try to describe it in words. I poured WD40 liquid on it and turned it on the shaft a couple of turns using a chisel. The anchor is GENTLY clamped in a vice through the old belt. Next, I drove a chisel between the washer and the bearing, evenly and from different sides, until the washer began to move towards removal. Then I hooked it up with a puller and removed it. The bearing did not yield to the puller and was barbarously sawed off with a cutting machine, without however damaging the shaft. The sawn-off bearing came off easily.

Now you can start assembling.

The bearing is pressed into place from the inside of the front cover of the generator with a suitable mandrel onto the outer ring of the cage by lightly tapping it with a hammer, and the bearing cover is put in place. I wanted to install the cover from the repair kit, but it didn’t fit, and it was kind of flimsy.

Replacing crankshaft liners VAZ-2107

Remove the hood and battery

Drain the oil from the engine (see Changing the VAZ-2107 engine oil).

Drain the coolant (see Replacing the coolant in a VAZ-2107).

We remove the radiator together with the thermostat (see VAZ-2107 radiator replacement).

Remove the carburetor (see Replacing the VAZ-2107 carburetor).

Remove the fuel pump.

Remove the ignition distributor (see Ignition distributor VAZ-2107 repair).

Having sketched the connection order, disconnect the hoses and wires from the engine.

To make it easier to dismantle the engine, remove the cylinder head (see Replacing the VAZ-2107 head gasket).

Remove the coolant pump (see Replacing the VAZ-2107 coolant pump).

We unscrew the upper or lower nuts securing the engine mount (see Replacing the VAZ-2107 engine mount).

We unscrew the bolts securing the clutch housing to the engine.

1. Fasten the lifting device cables to the block and lift it.

By placing a jack under the gearbox and slightly rocking the block, we disconnect the engine and clutch housing.

We install the cylinder block on the stand.

We remove the clutch. Remove the pulley, camshaft drive cover, chain and oil pump drive gear. Remove the auxiliary drive shaft.

Remove the flywheel and the rear crankshaft cuff holder (see Replacing the rear crankshaft cuff).

2. Using a 10mm wrench, unscrew the fourteen bolts securing the oil pan to the cylinder block...

3...and remove it along with the sealing gasket. We remove the oil pump (see Oil pump removal and disassembly VAZ-2107)

Using a 14mm socket, unscrew the two nuts securing the connecting rod cover

Using the wooden handle of the hammer against the connecting rod, we push the piston out of the cylinder.

Similarly, remove the remaining three pistons.

Using a 17mm socket, unscrew the two bolts securing the crankshaft main bearing cover...

In the same way, remove the remaining four main bearing caps.

They are marked with marks corresponding to their serial number (count from the toe of the crankshaft).

On the last (fifth) cover there are two marks stamped, spaced along the edges.

Marks on the main bearing caps

We remove the crankshaft.

From the grooves in the bed of the fifth main bearing, we remove two half rings of the crankshaft thrust bearing.

The steel-aluminum liners installed in the beds of the 1st, 2nd, 4th and 5th main bearings have a groove.

The shell of the 3rd bearing does not have a groove (similar to the shells installed in the main bearing caps).

We disassemble the crankshaft (see Disassembling the crankshaft of a VAZ-2107).

What can a faulty pulley cause?

First, you need to understand the reasons for the breakdown of this element in order to protect the car owner from unplanned repairs. Breakage can occur even from a small blow; this is due to the fact that during production this part, as well as its inner ring, was not hardened. And this makes them quite fragile. It is entirely possible that it can be destroyed by the presence of even the most insignificant free movement. Therefore, it needs to be well strengthened during installation. During the production process of this element, micro scratches are formed on its surface. These scratches can grow over time, causing the part to malfunction and requiring replacement.

OMG generator removal tool

Externally, the generator unit itself with an overrunning clutch is practically no different from a conventional generator; you can only notice the difference if you carefully look at the pulley (front part):

• with a standard power source, the armature shaft is “recessed” relatively shallowly, the pulley is screwed to it with a standard nut;
• The fastening element of the generator with the coupling is quite difficult to discern, and it always has a countersunk head, and is also closed with a protective cap. Having removed this protection, you can see that underneath there are internal slots for installing a key.

Dismantling the OMG is not as easy as a standard pulley; a special key is required for removal. Even with special tools, it is not always possible to remove the coupling from the car - on some car models, the distance between the body and the generator is so small that the key simply does not fit. In this case, you have to come up with your own puller using a short bit and a special head.

Often it is not possible to unscrew the fastener in place - the nut is screwed in very tightly, even WD-40 and any other tricks do not help. When replacing the OMG, it is still recommended to immediately remove the generator, as the result is faster and easier. If the clutch cannot be secured in any way, you can use a pneumatic impact wrench; you don’t have to buy one, just contact a tire shop.

The special key is a puller made up of parts:

• bits, at one end of which there is a “Torx” or “hexagon” slot, at the other - a pressed head under the wrench, the device serves to hold the pulley from turning;
• nozzles with an external polyhedron for installation in the internal slot of the OMG; on the other side there is a hexagon for an additional key, with the help of which the fastening element will be unscrewed.

There is also a tool where there is no adapter for the wrench; a hex head of the appropriate size is attached to the end of the bit.

Generator pulley

The generator pulley occupies an important place in the design of the car. Let's find out why it is needed? What malfunctions are typical for the pulley, how to change it and repair it? Every driver should know about this, since taking care of such things dramatically increases the smooth operation of the engine.

For owners of cars with automatic transmission

How to unscrew the crankshaft pulley on an automatic machine? If an automatic gearbox is installed, then on a rear-wheel drive vehicle the “Parking” gear is set. The handbrake is turned on and then the element is unscrewed in the same way as on a manual gearbox. It is more difficult if the car is front-wheel drive. In this case, it will not be possible to remove the element as if it were a manual transmission (with the gear engaged and the brake pressed).

There is a high risk of damaging the gearbox. In this case, you need to lock the crankshaft so that it cannot rotate in any other way. Insert the assembly between the teeth of the engine flywheel ring gear through the hole in the gearbox bell. It is supported so that it cannot jump off and damage the teeth on the flywheel. In some cases, to get to the flywheel, you need to unscrew the engine starter. To do this, you will need an inspection hole, a lift or an overpass.

Why do you need a generator pulley?

The generator pulley is installed on the rotor shaft and is designed to drive the generator. The pulley receives torque from the crankshaft pulley through a belt drive.

In addition to its main function, the pulley also protects the generator. During operation, the crankshaft generates vibrations that can negatively affect the operation of the generator. The pulley plays the role of a vibration damper and, thereby, protects the generator from adverse influences.

In addition, the alternator pulley reduces the load on the engine when the speed is too high and ensures reliable battery charging.

Working principle and benefits of overrunning clutch

The generator, which is the source of electricity, is driven by an internal combustion engine, but since the engine operates at different speeds, its torque is constantly changing. The generator armature (rotor), driven by the internal combustion engine, rotates by inertia and when changing mode continues to rotate in the same rhythm, therefore the load on the belt at these moments increases significantly. An overrunning clutch (another name is an inertia pulley) is designed to smooth out differences in torque; this mechanism works on the Bendix principle in a starter. When the engine picks up speed, the parts of the overrunning clutch are engaged with each other, providing a rigid connection and maximum transmission of motion.

At first, inertial pulleys were installed only on diesel engines, but later they also appeared on premium cars with powerful gasoline engines. Now such devices can be found on many car models, for example, Ford Transit or Ssang Yong Chiron with diesel engines, and are no longer uncommon.

Why does the pulley become unusable?

Such a pulley, although made of metal, fails quite often. As a result, the generator stops rotating and the battery does not charge. To prevent this from happening, you need to be well aware of all the factors affecting the serviceability of the pulley.

The metal from which the generator pulley is made is not hardened. This makes it a fragile element for which various mechanical impacts are not desirable. These may include impacts and poor fastening tightening. If, during installation, the fastening does not provide a reliable connection between the shaft and the pulley, then play will appear, which will create vibrations throughout the entire structure of the part. They lead to the appearance of cracks, which sooner or later simply breaks the pulley in half. In addition, such vibrations negatively affect the generator rotor, which will lose its balancing and begin to short its poles to the stator steel.

Functions

VAZ 2110 pulley unscrewed in the generator

A faulty pulley leads to various generator malfunctions, since it performs the following important functions:

• ​ Firstly, it is a kind of generator protection. While the car is moving, the crankshaft is also in constant motion. This leads to small fluctuations being formed. Acting on the generator, such vibrations would lead to its breakdown. Fortunately, the pulley carefully protects him from this.

Note: this element is completely stationary. Despite this, it affects all components of the generator.

• ​ In particular, thanks to it, even the belt stops oscillating with the previous force.
• ​ The belt stretches less, so it will function longer. Therefore, if the pulley is not replaced in time, the belt may break.
• ​ The belt drive is much quieter.
• ​ The pulley is capable of unloading the generator at high speeds. In this case, less load will be placed on the engine.
• ​ By using a good pulley, the battery will not drain too quickly. Therefore, the car will work longer.
• ​ By changing the generator pulley, the gear ratio will also change. As a result, at idle the generator will spin much slower, so it will not produce anything, and gasoline consumption, among other things, will be significantly less.

DIY alternator pulley replacement

The pulley is replaced after the above faults are detected. At the same time, this procedure can be performed both with the generator removed and installed. The choice of solution depends on the design of the car. There are models in which it is difficult to replace the pulley due to too little space. Because of this, you need to remove the generator.

Procedure:

1. Open the hood of the car and remove the terminal from the battery. Try to always perform this action, since when working under the hood there is a risk of accidentally shorting something. Short circuits are known to adversely affect the battery.

2. Unscrew the nut on the generator adjustment bar and loosen it from below. After this, move the alternator to the side of the engine and remove the alternator belt so that it is out of the way.

Signs of hardware failure

The main sign by which you can identify a failed electric generator is a constantly burning charging light on the dashboard. In addition, one can highlight the very dim light of the headlights, which does not increase with increasing engine speed and the constant discharge of the battery.

Since in “forties” and “fifties” access to the attachment is somewhat difficult, before removing the generator from a Toyota Camry 40 or 50, it is recommended to check its functionality. You can do this as follows:

1. Start the car engine.
2. With the engine running, disconnect the positive terminal from the battery.
3. If the electric generator is faulty, the engine will stall.

But it is also recommended to check the integrity of the power fuse - it is located in the engine compartment. If the fuse fails, the battery will also not be charged.

How to properly remove the generator on a Camry with a 3.5 liter engine

There are several main reasons for the failure of the electric generator on a Camry:

1. Weak drive belt tension.
   This leads to its slipping on the pulleys, as a result of which the driven shaft does not gain sufficient speed for stable operation. And before removing the generator from a Toyota Camry 30, 40 or 50, you should definitely check the belt tension - it simply may turn out to be weak, and further work on removing/installing equipment will be pointless.
2. Wear of brushes.
   Special graphite brushes are responsible for transmitting voltage from the contact plates to the charging relay. Since graphite is a very soft, pliable material and wears away over time, this leads to equipment failure. Depending on the model of electrical equipment, the price of duplicates of such brushes starts from 300 rubles. On almost all Camry models, replacing them is possible without removing the electric generator itself, with one exception - you will have to replace the generator on a Camry with a 3.5-liter engine.
3. Failure of the charging relay.
   On Japanese cars, the charge relay is built directly into the device, and is called a “chocolate box” among car repair workers. Its failure can lead to both a complete failure of the electric generator and a change in the output current rating. If it is lowered, the battery will be constantly discharged, if it is exceeded, it will be overcharged, and there is also a high probability of failure of electrical equipment.
4. Overrunning clutch malfunction
   . It is necessary to prevent the transmission of torque between the shafts when the driven shaft exceeds the speed. The clutch is equipped with equipment models installed on the latest and penultimate versions of the car. It is worth considering that before removing the generator pulley from Camry ASV 40 and 50, equipped with an overrunning clutch, you need to stock up on a special key.

The procedure for removing the electric generator on a Camry in body 30 is not difficult - almost all fastening elements are freely accessible and can be easily unscrewed with ordinary keys.

Generator pulley repair

To repair a damaged pulley, you must remove the generator. The range of repair work is extremely limited, as it involves the elimination of minor and minor faults.

1. If there is play in the fastening, then it is necessary to tighten the connection. This operation is only possible if there is a slight fluctuation. If the pulley is completely loose, it is replaced with a new one.

2. If a protective cover is provided on the pulley, it must be replaced if it fails. Never operate the alternator pulley without the protective cover provided.

3. Small cracks on the pulley can be sealed. In case of formation of thick fracture lines, only replacement is allowed.

Only if these faults are present can the generator pulley be repaired. In all other cases, only replacement is allowed.

That's probably all you need to know about the generator pulley. Try to pay a lot of attention to this part, as its breakdown can lead to battery discharge and further immobilization of the car.

If you are faced with the problem of how to unscrew the crankshaft pulley bolt, this article is for you. We will describe this process in detail so that you can quickly and easily remove the crankshaft pulley and then begin repairing it.

Possible malfunctions and ways to eliminate them

The need to repair a generator unit may arise for various reasons. As practice shows, the most common of them are failed brushes or bearings. Read below about repairing these components.

Brush replacement procedure

Replacement of VAZ generator brushes is carried out as follows:

1. First of all, you need to release the three latches on the device’s body, on its sides. These latches secure the cover to the mechanism.
2. The cover itself can be detached and put aside. This will allow you to access the regulator.
3. There are two bolts on the regulator that secure the device - they need to be unscrewed. Then pull the regulator and remove it.
4. Assess the condition of the brushes - if they are working, then the length of these elements should be at least 0.5 cm. If their size is smaller, then you have two options - either repair it by replacing the brushes, or change the device assembly. If repairs are being made, you will need a soldering iron since the brush assembly is soldered to the relay. First, you need to unsolder the wires connected to the brushes, and then dismantle the assembly, replacing it with a new one and securely soldering it to the relay contacts. Or you simply change the relay, and further assemble the device in the reverse order (the author of the video is the IZO channel)))LENTA).

How to change bearings yourself?

To replace the bearings, follow these steps:

1. On the dismantled generator, you need to block the rotor; to do this, use a screwdriver, then unscrew the pulley.
2. Next, by pulling the latches, you need to remove the device casing. You need to make marks on the two halves of the case, and then, using a screwdriver, you will need to remove the front cover.
3. Then you will need to knock the bearing out of its seat; to do this, you will need to place it on a more suitable object. Alternatively, you can use a 27mm socket.
4. After this, you can take a new bearing device and fill it with grease. This element should be hammered through the old one. To make the device more securely fixed at the installation site, you can use a chisel to flare the edges.
5. Now let's move on to the rear bearing. To do this, you need to place either a thick screwdriver or a thin chisel under it, and hit the top several times with a hammer, while simultaneously moving the screwdriver in the opposite direction. The device can be dismantled using an open-end wrench.

How to remove a crankshaft pulley bolt: why is everything so complicated?

A knowledgeable motorist usually spends no more than a quarter of an hour on the process of dismantling the crankshaft pulley. But inexperienced drivers, when trying to remove this part on their own, are faced with many problems that they often simply cannot solve. The instructions for carrying out repair work and maintenance of any modern vehicle contain comprehensive information about the dismantling process, but, unfortunately, it does not help car enthusiasts.

First of all, difficulties arise with fixing the crankshaft. It is very difficult to dismantle it if the part is constantly rotating, “slipping” out of your hands. It is also not clear to many from which side to approach the bolt that holds the pulley. And its strong tightening usually makes the process of removing the unit very, very difficult, since dismantling under such conditions is fraught with damage to the body covering or elements of the car’s engine compartment.

All car manufacturers and car service specialists use great force to tighten the nut or bolt of the crankshaft pulley (on some vehicle models the mechanism is supported by a bolt, in others by a nut).

This is done specifically to avoid self-unwinding of this part during vehicle operation. If a bolt (nut) falls out while driving, it will not be easy to bring the car back to life in order to continue driving it, and the repair itself will cost, believe me, a pretty penny. In addition, the described fasteners increase their tightening level independently when the engine is running. And the final “indestructibility” of the bolt is given by the phenomena of coking, sticking, and corrosion.

Location Features

To begin with, it must be said that in most cars the motors are located in the same position, due to which they spin correctly. And, the order of work will be general. To prevent the generator pulley from turning, many recommend using improvised metal means that are inserted into the hole of the pulley and the oil pump.

But it may also happen that the specified pump is placed in such a way that certain parts may be damaged during the process of dismantling the pulley.

Sometimes a crowbar or screwdriver is used

In addition, it is made of aluminum and has very small dimensions, but significant effort must be made in the work. So, you need to be very careful not to break the pulley.

How to unscrew the crankshaft pulley bolt - solving the problem

The pulleys of front-wheel drive cars are usually secured with a bolt. In such vehicles, the pulley is oriented perpendicular to the axis of the machine, which, of course, complicates repair work (it is very difficult to get to the fastening). In order to unscrew the bolt as quickly and easily as possible, it is advisable to prepare in advance:

• set of auto tools;
• the so-called “stump” (or “tragus”);
• car jack;
• head (socket) with a lever and extension (the head must be selected according to the size of the bolt).

The process with these devices is as follows:

• remove the wheel (of course, before doing this you need to lift the front right part of the car with a jack);
• we install the vehicle on the “stump”;
• remove the engine shield, which protects it from dirt, the air filter (they are located on the top side of the hood) and the generator belt;
• open the plug on the clutch block so that you can fix the crankshaft, and wedge the flywheel teeth using a pry bar;
• We put the head on the bolt and begin to unscrew it (if it does not give in, we slowly increase the length of the lever).

I think there is no need to talk about how to tighten the crankshaft pulley and return the car to its pre-repair condition. All operations are performed in reverse order.

Replacement process detailed instructions

We will look at options with 8- and 16-valve engines, which are present in the VAZ 2112 and 2110 models. Regardless of the number of valves, the same set of tools will be required for replacement. The list includes standard tools that can be found in almost every driver's garage.

Timing belt for VAZ 2110 16 valves

In addition to the timing belt itself and the roller for the VAZ 2110 or 2112, you will need:

• a special key that regulates the degree of tension of the roller;
• spanner set to “17”;
• key to “15”;
• key to “10”;
• installation, as an alternative - a powerful screwdriver.

Replacement on an 8-valve engine

Replacing the VAZ 2110 8 valve timing belt is as follows:

1. First of all, we de-energize the battery - for this you need to get the negative wire;
2. We unscrew the bolts that hold the timing belt protective casing, and then remove the casing;
3. On the passenger side, it is necessary to remove the engine compartment mudguard along with the protective element and the right wheel;
4. Our task is to ensure that the marks on the cover and, accordingly, on the pulley match, as indicated in all the diagrams. To do this, you need to twist the part clockwise;
5. We go to the gearbox and remove the plug from it;
6. We need to check the alignment of the marks in this hole;
7. We block the flywheel - for this you can use a mounting tool or a powerful screwdriver;
8. Now you can remove the timing generator pulley;
9. We got to the nut that holds the timing belt pulley - it needs to be loosened, but not unscrewed;
10. Now we have reached the required element of the VAZ 2110 or 2112 timing belt. Now it can be removed. All parts that it covered must be cleaned with detergent. After removing dirt, the area should be wiped with a clean rag;
11. Next, a new timing belt and tensioner roller are installed - follow the direction indicated on the arrow. Sometimes it happens that the manufacturer does not indicate the arrows, in which case, you need to place the element so that the inscription is read from left to right;
12. To tension, you need to turn the roller counterclockwise.
13. The next step is to test the timing belt and its tension. You need to check the element with a cold engine, and the temperature in the garage or box should be within +15-+30C. We start the engine and inspect the timing belt.

If there are no unnecessary sounds or vibrations, then all the elements can be installed back - these are the wheel, casing and mudguard.

Replacement on a 16-valve engine

Despite the fact that there are more valves, replacing the timing belt is no more difficult than on the version with 8 valves. So, replacing the VAZ 2110 16 valve timing belt is performed as follows:

1. As in the case of the VAZ 2110 or 2112, where there are 8 valves, we need to dismantle the belt protection. It is held in place by 6 bolts.
2. Next, you need to remove the chip from the crankshaft sensor - unscrew the mount and take out the sensor itself. For clarity, you can study the photo.
3. If you dismantle the gas distribution mechanism yourself, then you probably noticed the absence of one tooth. This is done so that the sensor can independently find the dead center. This feature can also be used to lock the crankshaft.
4. Blocking can be done when a tube of a suitable size is placed in the hole under the sensor. Now the pulley is blocked, as a result, it can be safely dismantled.
5. Next, the work scheme is practically no different from removing the 8-valve timing mechanism with your own hands - loosen the roller fastening and remove the faulty or worn belt.
6. There are two ways to install a new element: remove the tension roller and then install the belt along with it, or do it by turning the camshaft.
7. When the new element is installed, you can return everything to its original position. You should start by fastening the pulley - tighten the bolt and align the gear - the marks on the oil pump will help with this. If they are missing, then you can make a mark yourself.
8. The parts must be combined carefully, since the timing gear should not get knocked out.
9. Using a special wrench, we must tighten the belt. Not everyone has such a wrench, but as an alternative you can always take a powerful screwdriver and two nails. It is also worth remembering the nut, which must be tightened tightly.
10. We check the tension; the rubber should move away from the gears, but there should be no folds.
11. All that remains is to turn the crankshaft 2 times and make sure that the marks remain in the same place - the work is completed

Check the gas distribution mechanism every 10 thousand kilometers, and then you will not have to spend money on expensive repairs.

How to unscrew the crankshaft pulley nut?

This procedure is easier to perform using a lever and an extension for it (you can use a relatively long piece of pipe), as well as a socket or socket wrench (38 or 36). A nut, called a “ratchet,” is usually used to secure pulleys on rear-wheel drive vehicles. Such a nut usually has special ledges.

To remove it, you need to get under the car and try to unscrew the element with a wrench and extension. In cases where it absolutely does not lend itself, the gearbox should be put in neutral, the spark plugs should be removed, the key and lever rested on the side member or floor, and an impulse should be given by turning the ignition switch. After this procedure, the nut easily comes off on the first or second try.

Let us add that a device for removing the crankshaft pulley makes the dismantling process easier. It consists of a nut with a pin with 2-3 grips attached to them (the pin rests on the center of the shaft, the grips are placed over the edges of the pulley). Such a “folk” puller makes it possible to pull the pulley off the shaft without any problems by turning the device clockwise.

Dismantling and replacement

Regardless of the design, where the part is located, it is important to remove and install it in the same order. Depending on the location of the motor, the part is located in the front part behind the cooling radiator

But if the motor is placed across the engine compartment, then your hand will not reach the part. Because to remove the crankshaft pulley you need to remove the right wheel

If it is difficult to change, it makes sense to pay attention to the drawing, the work will speed up

The vehicle is rolled onto the inspection hole and secured so that the car does not move from its place. To get there and remove the structure, you need to unscrew all the parts that impede access (air filter, mud flaps, etc.). Remove the generator belt. Next, open the clutch block plug and insert a pry bar into the hole to lock the flywheel.

The elements of the part are characterized by strong fixation, so they are not easy to remove. To turn a part, it is necessary to make a lot of effort. If dismantling is performed for the first time, it will be difficult to unscrew the crankshaft pulley. The reason is that factory production is characterized by strong tightening of the component parts.

How to unscrew the crankshaft pulley nut

When turning fasteners, it is important to follow the recommendations, then the process will take at least 15 minutes. The effort should be applied as close to the camshaft as possible:

• use a pry bar to pry it up from all sides;
• If necessary, use a special universal crankshaft pulley puller for this part.

The device is presented in the form of a hairpin with 2-3 grips. The end of the gripper is secured to the edges of the part, and the end of the pin is placed in the middle of the shaft.

Scroll clockwise. But not all brands of cars turn clockwise; in some cars, work must be done in the opposite direction

In this case, it is important to put your gear lever in 4th speed and turn on the handbrake

If you can’t turn it, the lever should be in the neutral position. The next step is to remove the candlesticks. The key is placed on the floor or on the rear side member and turned in the direction of movement of the device.

All maneuvers make it easier to scroll, so further actions must be performed manually; if necessary, lubricate with brake fluid or WD grease. In addition, tapping the edges of the head can make your work easier.

How to remove the crankshaft pulley bolt

To do the job efficiently, the disassembled machine is placed on a stump. The pin holds the part together and is usually found in front-wheel drive automatic cars. The thread is designed in such a way that it is tightened during the torque when moving.

It is necessary to perform actions that open access to the base

To do this, it is important to stop the rotation well. A mount is used as a fixation

The tool is inserted into the flywheel gears. It must be adjusted securely so that it does not fall out during the turning process. Therefore, it is better to do the work with an assistant. Next, put a socket head of the same diameter as the pin onto the pin, attach a lever and an extension (a piece of durable pipe). After this they begin to slowly unscrew it.

People's automobile experience

The difficulty of dismantling lies in the specially selected strong connection, without play. The fasteners are tightly screwed. They practice using a pry bar, while slowly pressing on the back surface of the part.

When purchasing a part, you must have new fasteners. You will need a front oil seal, hanging belts

When purchasing, you need to pay attention to the grooves and marks. They must be free of defects

Otherwise, after a while you need to replace everything with a new one.

Installing the pulley on the crankshaft

To properly install the crankshaft pulley, it is necessary to lubricate it with grease or other viscous agent. This will make the fastener installation process easier. To put it on, tilt the washer slightly to the side and pull it onto the base. Next, you can use a tapping motion with a hammer to process the hub through a soft rubber gasket. Then, in the reverse order, you need to tighten the other parts of the car.

Replacing the inertia pulley on a Nissan Primera P12

To replace the overrunning clutch on a Nissan Primera car with a QR 20 (2.0 L) gasoline engine, in any case, you will have to dismantle the generator; it is impossible to get close to the pulley on the spot - the unit is located at the bottom in a hard-to-reach place, covered with other parts.

To remove the pulley, you can use a ready-made device or make it yourself by welding it from rods; you will need a 17 mm hexagon. A homemade key will be preferable, since it is stronger - the coupling is screwed in very tightly, the special key may not hold up and break. It is not always possible to move the OMG from its place, although this is how the instructions are supposed to be dismantled.

To fix the anchor, the generator will have to be disassembled, for this:

• remove the back cover, it is secured with four long bolts and a 12 nut (together with the cover, the stator winding is removed);

• we clamp the rotor shaft in a vice, it should be fixed using spacers so as not to damage the part;
• We take a homemade key and unscrew the coupling itself.

We install a new inertial pulley; it is not necessary to tighten it tightly - during operation it rotates clockwise and will not be able to unscrew itself. You must remember to install a protective cap on top of the coupling; if this is not done, dirt will get here and the OMG will fail prematurely.