Where is
The VAZ 2110 starter is located on the gearbox housing and is mounted on two studs. It is easier to see the starter in detail on 8-valve engines, since there is more free space in the engine compartment with such an engine. In a 16-valve engine, to see the starter, you need to remove the air filter housing.
Advantages of planetary devices
Compared to traditional gearboxes, we can highlight the following advantages that this device has: they can create huge speed ratios with a low number of gears. The gears of the mechanism are small in size due to their number. Thus, one more massive wheel distributes the load evenly across several satellites. It follows from this that the device is not very large and bulky. However, calculations and practice show that at high gear ratios, performance and efficiency are greatly reduced. And as a conclusion of all of the above, the main advantages are:
Such advantages also require appropriate manufacturing. Starting from calculation, design and ending with manufacturing - everything must be precisely accurate. These gearboxes have found a very wide range of applications in various industries: instrument making, machine tool manufacturing, mechanical engineering, etc. In this article we will dwell in more detail on the use of this device in the mechanical engineering industry.
Starter relay (retractor)
The starter retractor relay is located on the starter itself and serves to move the bendix to the flywheel, and then engage with it. This relay often fails due to poor workmanship. It is quite easy to understand that the solenoid relay has failed; with such a breakdown, the starter will spin at idle, but the engine will not rotate, since the moving part of the drive (bendix) will not engage with the flywheel.
Advantages and disadvantages of the design
A gear starter is considered a more advanced and reliable version of the device. However, if the mechanism had no shortcomings, the use of this type of starter would be much more widespread.
Important advantages include:
- fastest engine start even at low temperatures;
- low energy consumption;
- compact dimensions and light weight.
Along with the advantages, the gear starter has its disadvantages:
- difficulty of repair (often the mechanism only needs to be replaced);
- weakness of the design (to reduce weight, plastic parts are used that can withstand the load only to certain limits).
Possible starter failures
There can be a large number of starter breakdowns, but most often they are all of the same type. Below are all the most common starter failures.
Brush wear
Starter brushes are a copper-graphite part that conducts electric current. The brushes are in direct contact with the starter armature and rub against its commutator, conducting electric current. During long-term use, brushes become unusable due to friction and must be replaced. This breakdown is not expensive or complicated; you just need to remove the starter and replace the brushes.
Bendix wedge
The Bendix is directly connected to the flywheel and quite often, wear appears inside it or on its gears due to high load, which makes it impossible to start the car from the starter. By design, Bendix is an overrunning clutch that rotates freely in one direction and is locked when rotating in the other direction. This part is sold separately and can be replaced as soon as possible.
Gearbox failure
The VAZ 2110 starter is geared. This modification allows you to reduce the load on the battery and rotate the engine crankshaft much easier and faster due to the additional ratios. Quite often, wear appears on the gears, which can lead to jamming or even breakdown of the entire gearbox.
Winding break
Since large currents flow in the starter, the winding in it is quite powerful and can withstand large currents, but sometimes a large cross-section of wires is not able to preserve the winding and it burns out, rendering the starter unusable. Such a breakdown can be repaired by replacing the rotor.
Solenoid relay
The retractor is an electromagnetic part that is retracted under the action of an electromagnetic force, driving the bendix inward and engaging it with the flywheel. Inside the relay structure there is a regular coil, which quite often burns out and damages the starter.
Almost all starter failures can be repaired by replacing the broken part with a new one.
Classification of planetary gearboxes:
Based on the number of stages of the planetary gearbox, the following are distinguished:
Single-stage gearboxes are the most compact, while multi-stage gearboxes are much more complex in design and take up more space, but allow large gear ratios to be achieved.
Based on the fact of rigid fastening of one of the gearbox elements, the following are distinguished:
In the simplest planetary gearboxes, one of the links is rigidly fixed, and force is transmitted from one of the loose links to another with a fixed gear ratio. In differential gearboxes, none of the elements are fixed, which allows the gearbox to be used as a differential mechanism.
The starter doesn't turn over
There are many reasons why the starter does not work, but first of all you need to check the most common reasons why the engine will not start.
Checking contacts on the battery
Often the reason when the starter does not turn is due to loose terminals on the battery or their oxidation. It is enough just to clean the oxidized terminals from chemical reactions and tighten them with a force that will ensure reliable contact.
Battery discharge
Quite often, especially in winter, after a period of inactivity, the car’s battery may discharge, and thickened oil during parking will not allow the weak battery to rotate the crankshaft with the starter. You can check the battery with a regular multimeter; in winter its voltage should not be less than 12V, in summer not less than 11V. This voltage is not an indicator of the battery charge; at such values it is better to charge the battery.
Egnition lock
In some cases, the contact part of the ignition switch may fail. This is due to aging or poor quality parts. In this case, when turning the key, the contacts will not close to turn on the starter.
Winding break
If the winding on the stator or rotor of the starter breaks, the magnetic field that rotates the armature will not appear and the starter armature will not move.
What is a starter with gearbox
A gear starter is one of the most common types of devices that ensure starting the engine in a car. The gearbox is capable of changing the speed and torque of the starter shaft, improving its performance. Depending on the specified conditions, the gearbox can either increase or decrease the amount of torque. Quick and easy engine starting is ensured by the effective interaction of the bendix and the armature, between which the gearbox is located.
The geared starter mechanism ensures easier engine starting even in low temperatures. Therefore, in regions with cold climates, it is recommended to install this type of device on cars.
Scheme of the design of a starter with a planetary gearbox
Replacing the VAZ 2110 starter
To remove the starter, you need to prepare a tool that will be needed during the work process.
Required tool:
- Ratchet;
- Extension;
- Head 13mm;
- Open-end wrench 10mm;
- Open-end wrench 13mm;
Step-by-step instruction
- Disconnect the negative terminal from the battery
- We dismantle the air filter box together with the mass air flow sensor
- Unscrew the wires from the starter
- Unscrew the nuts securing the starter to the gearbox
- Removing the starter
DEVICE OF PLANETARY REDUCER
The main parts of a planetary gearbox are usually elements such as the sun gear, which, as mentioned above, is located in the center of the gearbox. The same basic elements include the carrier. This part of the gearbox is designed to firmly fix the axes of the remaining gears, or as they are also called satellites. The satellites are identically sized gears that are located around the main gear. And finally, another important part of the planetary gearbox is the gear, which is called the ring gear. This gear has the appearance of a toothed wheel, which is located along the edge of all parts of the gearbox; this part has a coupling with the satellites. The operating principle of a planetary gearbox is as follows.
One of the elements of this device always remains motionless, in this case it is a ring part. The leading part in a planetary gearbox is the sun gear, and the driven parts are the satellites. As a rule, the most common use of planetary gearboxes is in such industries as mechanical engineering. However, it is often also used in the manufacture of various types of machines for cutting metal. Quite often, several planetary gearboxes are used at once; as a rule, these gearboxes are equipped with an automatic transmission.
Pros and cons of a gear starter
Since the gear starter has an improved design, the main advantages of this starting unit are:
- the voltage does not drop when the flywheel spins, it is enough for the ECU;
- the speed decreases, but the torque increases;
- increasing the service life of brushes due to lower starting current on the armature windings;
- with the exception of Bendix, all parts last at least twice as long;
- The launch unit is smaller in size and easier to maintain and repair.
The disadvantages of a gear starter are:
- complex repair due to the large number of parts and complex design;
- sticking of magnets on the armature (only from the Belarusian manufacturer);
- intensive wear of the planetary ring, which, in order to reduce the weight of the starter and the cost of the starting unit, is made of polymer materials rather than steel.
The low power limit of gear modifications of the starter determines its installation on passenger cars. It is not suitable for trucks and even powerful SUVs.
Summarize
If you have to choose between a rotary starter and a gear starter, then preference should be given to a device with a gearbox. Despite the increased cost compared to its classic “brother,” it has a number of advantages. They are the ones who smooth out his shortcomings.
Let's remember them:
- High maintenance;
- It is expensive to repair, as it has a complex design due to the presence of a gearbox.
If we compare a rotary starter and a gear starter for the VAZ line, then the presence of a gearbox makes starting the car engine easier. This is useful when the battery is discharged and in severe frosts.
As for MTZ tractors, you already have a ready-made TOP starter manufacturer . Based on it, you can make a profitable purchase, saving money and maintaining the reliability of the unit.
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