Idle speed sensor VAZ 2107 injector

A malfunction of the idle speed sensor (regulator) manifests itself in unstable engine operation. The engine may stall at idle, which is especially unpleasant when driving in a traffic jam or stopped at a traffic light. Another manifestation of the malfunction is “floating” idle speed, when the engine either works normally or “sluffs” a little. The idle speed sensor cannot be repaired, so in case of a malfunction it must be replaced.

Necessary tool

To replace the sensor you will need:

Slotted (flat) screwdriver.
Socket wrench size 13 (open-end wrench is also possible).
Band clamps.
Gasket under the throttle body.

Replacing the idle speed sensor VAZ 2107 injector

When the cold came, somewhere in October.
When you are standing at a traffic light, sometimes the revs start jumping from 1500 to 500, and when you start moving everything is fine and may not happen again in a day, but it is extremely unpleasant. On the Internet, based on such symptoms, they say that the idle speed sensor is starting to fail. Which is located in the throttle valve.

The idle speed sensor is located at the bottom

When replacing there are no particular difficulties, we remove the throttle, connect the chip from the sensor, unscrew the two screws and take it out.

The most interesting thing is that it says two types of sensors can be installed from the Niva and from the Ten, after removing the inscription on it it was not visible, and after comparisons in the store I did not find any particular differences, so I bought it from the Ten.

New sensor on the bottom

I put everything in place, started it, the revs are high, turned it off, started it again, and everything works as it should, the revs are normal.

After two days there are no more problems with idle speed.

Disassembling and cleaning the unit

The tools for disassembling the carburetor will be the same as for dismantling. We perform the procedure in the following order:

Place the product on a clean surface, unscrew the fasteners of the top cover and remove it.

Carburetor designation	Fuel main system	Air main system	Fuel idle	Air idle	Accelerator pump nozzle
I Kam.	II Kam.	I Kam.	II Kam.	I Kam.	II Kam.	I Kam.	II Kam.	fuel	bypass
2107–1107010; 2107–1107010–20	112	150	150	150	50	60	170	70	40	40
2107–1107010–10	125	150	190	150	50	60	170	70	40	40

The most common way to remove contaminants from inside a product involves disassembling it piece by piece, which not every car enthusiast can do. There is also a simpler option for cleaning the unit without disassembling it using special aerosols. The most popular are ABRO and Mannol.

Washing is carried out as follows:

With the engine turned off and cooled down, dismantle the air filter housing and unscrew the solenoid valve.

Before you start repairing or adjusting the carburetor, you need to be sure that it is the problem. In addition, the unit must be periodically inspected and cleaned of contaminants that form both outside and inside the mechanism, which step-by-step instructions will help you with.

IDLE SPEED REGULATOR (SENSOR) VAZ 2107

In everyday life, the IAC is called a sensor, although it is not one. The fact is that sensors belong to measuring equipment, and regulators belong to executive equipment. In other words, it does not collect information, but executes commands.

PURPOSE

The IAC is a component of the fuel supply system of an engine with distributed injection, regulating the volume of air entering the intake manifold (receiver) when the throttle valve is closed. In fact, this is an ordinary valve that slightly opens the spare (bypass) air channel by a given amount.

IAC DEVICE

The idle speed control is an electric motor of a stepper design, consisting of a stator with two windings, a magnetic rotor and a rod with a spring-loaded valve (shut-off tip). When voltage is applied to the first winding, the rotor rotates to a certain angle. When it is fed to another winding, it repeats its movement. Due to the fact that the rod has a thread on its surface, when the rotor rotates, it moves back and forth. During one full revolution of the rotor, the rod takes several “steps”, moving the tip.

1 - valve; 2 — regulator body; 3 - stator winding; 4 — lead screw; 5 — plug terminal of the stator winding; 6 — ball bearing; 7 — stator winding housing; 8 - rotor; 9 - spring

OPERATING PRINCIPLE

The operation of the device is controlled by an electronic unit (controller). When the ignition is turned off, the IAC rod is pushed forward as much as possible, which is why the passage hole of the bypass channel is completely blocked, and air does not enter the receiver at all.

When the power unit starts, the electronic controller, based on data received from temperature and crankshaft speed sensors, supplies a certain voltage to the regulator, which, in turn, slightly opens the flow area of the bypass channel. As the power unit heats up and its speed decreases, the electronic unit through the IAC reduces the flow of air into the manifold, stabilizing the operation of the power unit at idle.

The operation of the regulator is controlled by an electronic control unit

When we press the accelerator pedal, air enters the receiver through the main channel of the throttle assembly. The bypass channel is blocked. To correctly determine the number of “steps” of the device’s electric motor, the electronic unit additionally uses information coming from the throttle position, air flow, crankshaft position and speed sensors.

When additional load occurs on the engine (turning on the radiator fans, heater, air conditioner, heated rear window), the controller, through the regulator, opens a spare air channel to maintain the power of the power unit, preventing dips and jerks.

WHERE IS THE IDLE CONTROL LOCATED ON THE VAZ 2107

The IAC is located in the throttle body. The assembly itself is attached to the rear of the engine intake manifold. You can determine the location of the regulator by the wiring harness that fits its connector.

The IAC is located in the throttle body

IDLE CONTROL IN CARBURETOR ENGINES

In carburetor power units of the VAZ 2107, idle speed is ensured using an economizer, the actuator of which is an electromagnetic valve. The valve is installed in the carburetor body and is controlled by a special electronic unit. The latter receives data on the number of engine revolutions from the ignition coil, as well as on the position of the throttle valve of the primary chamber of the carburetor from the contacts of the fuel quantity screw. Having processed them, the unit supplies voltage to the valve, or turns it off. The design of the solenoid valve is based on an electromagnet with a shut-off needle, which opens (closes) the hole in the idle fuel jet.

Features for injector and carburetor

The idle speed regulator (sensor) belongs to the fuel system of an internal combustion engine with distributed injection. The purpose of the part is to open the air pipe into the receiver when the throttle valve is closed within strictly defined limits.

Structurally, the IAC on the VAZ 2107 is an electric motor, which consists of a stator, a magnetic rotor and a spring-loaded rod mechanism with a locking tip. The ECU sensor controls the opening of the damper to a certain area.

For carburetor engines, a different solenoid valve operation scheme is used. The regulator is installed in the carburetor; it is based on an electromagnet with a locking part. When voltage is applied from the ECU, the valve releases passage in the fuel nozzle.

SIGNS OF IAC MALFUNCTION

Signs that the idle air control valve is faulty may include:

unstable idling (the engine troits, stalls when the accelerator pedal is released);
decreasing or increasing the number of engine revolutions at idle (floating speed);
reduction in the power characteristics of the power unit, especially with additional load (turning on the heater fans, radiator fans, heated rear window, high beam, etc.);
complicated engine starting (the engine starts only when you press the gas pedal).

But here it should be borne in mind that similar symptoms may also be inherent in malfunctions of other sensors, for example, throttle position sensors, mass air flow or crankshaft position sensors. In addition, if the IAC malfunctions, the “CHECK ENGINE” indicator lamp on the dashboard does not light up, and it will not be possible to read the engine error code. There is only one way out - a thorough check of the device.

Not enough air

Often the car starts up well and runs on choke, but as soon as the choke is turned off, the engine stalls. This indicates only one thing - lack of air. Most likely the air jets are clogged. They need to be unscrewed and cleaned. Then check that the car should not stall without suction.

There are an incredible number of reasons for poor performance of car components with similar symptoms, but only a specialist with a set of professional diagnostic tools can figure them out. But if you feel confident in yourself, go for it, VAZ service centers are already waiting for you.

If you find an error, please select a piece of text and press Ctrl+Enter.

Source

CHECKING THE ELECTRIC CIRCUIT OF THE IDLE CONTROL CONTROL

Before moving on to diagnosing the regulator itself, it is necessary to check its circuit, because the reason that it stopped working could be a simple break in the wires or a malfunction of the electronic control unit. To diagnose the circuit, you only need a multimeter with the ability to measure voltage. The procedure is as follows:

Raise the hood and find the sensor wiring harness on the throttle assembly.
Disconnect the wiring harness block.
Each of the IAC pins is marked
Turn on the ignition.
We turn the multimeter into voltmeter mode with a measurement range of 0–20 V.
We connect the negative probe of the device to the ground of the car, and the positive one in turn to terminals “A” and “D” on the wiring harness block.
The voltage between ground and terminals A, D should be approximately 12 V

The voltage between ground and each of the terminals must correspond to the voltage of the on-board network, i.e. approximately 12 V. If it is less than this indicator, or is absent at all, you need to diagnose the wiring and electronic control unit.

Diagnostics of IAC electrical wiring

Before replacing or cleaning a part, check the supply circuit with a multimeter. The order of ringing the chain step by step:

Locate the sensor wires in the electrical cable block.
Disconnect the block, turn on the ignition.
Switch the multimeter to voltmeter mode, connect the minus probe to ground (car body).
Plus, alternately apply “A” and “D” to the output.

If the voltage is similar to the parameters of the on-board electrical network (approx. 12 V), the supply circuit is in order. If the voltage is less than 10 V or there is no voltage at all, check the car's wiring.

DIAGNOSTICS, REPAIR AND REPLACEMENT OF IDLE CONTROL

To check and replace the regulator itself, you will need to dismantle the throttle assembly and disconnect the device from it. The following tools and resources will be needed:

screwdriver with Phillips bit;
slotted screwdriver;
round nose pliers;
socket wrench or socket 13;
multimeter with the ability to measure resistance;
calipers (you can use a ruler);
clean dry cloth;
coolant for topping up (maximum 500 ml).

DISASSEMBLY OF THE THROTTLE UNIT AND REMOVAL OF THE IAC

To remove the throttle assembly, you must:

Raise the hood and disconnect the negative cable from the battery.
Using a slotted screwdriver, hook the end of the throttle cable and remove it from the gas pedal pin.
On the throttle block, use round pliers to disconnect the clamp on the throttle valve drive sector.
The fastener is detached using pliers or a screwdriver
Turn the sector counterclockwise and disconnect the cable end from it.
To disconnect the tip, you need to turn the drive sector counterclockwise
Remove the plastic cap from the cable end.
Using two 13mm wrenches, loosen the cable fastening on the bracket.
To loosen the cable, you need to loosen both nuts
Pull the cable out of the bracket slot.
To remove the cable, it must be removed from the bracket slot
Disconnect the wire connectors from the IAC connectors and the throttle position sensor.
Using a screwdriver with a cross-shaped bit or pliers (depending on the type of clamps), loosen the clamps on the coolant inlet and outlet fittings.
Remove the clamps. In this case, a small amount of liquid may leak out. Wipe off any spills with a dry, clean cloth. The clamps can be loosened with a screwdriver or pliers (round pliers)
In the same way, loosen the clamp and remove the hose from the crankcase ventilation fitting.
The crankcase ventilation fitting is located between the coolant inlet and outlet fittings
Using a Phillips-head screwdriver, loosen the clamp on the air supply pipe.
Remove the pipe from the throttle body. The air pipe is fixed with a worm clamp
Similarly, loosen the clamp and remove the hose for removing fuel vapors from the fitting on the throttle assembly.
To remove the fuel vapor exhaust hose, you need to loosen the clamp
Using a socket wrench or a 13mm socket, unscrew the nuts (2 pcs) securing the throttle assembly to the intake manifold.
The throttle assembly is attached to the manifold using two studs with nuts
Remove the throttle body along with the sealing gasket from the manifold studs.
A sealing gasket is installed between the throttle assembly and the manifold
Remove the plastic bushing that defines the air flow configuration from the manifold.
The plastic sleeve sets the air flow configuration inside the manifold
Using a Phillips-head screwdriver, remove the two screws securing the regulator to the throttle body.

The regulator is attached to the throttle body with two screws
Carefully remove the regulator, being careful not to damage the rubber O-ring.
A rubber sealing ring is installed at the junction of the IAC with the throttle assembly

VIDEO: REMOVAL AND CLEANING OF THE THROTTLE ASSEMBLY ON A VAZ 2107

Removing the speed sensor of a VAZ-2107-20 car

The vehicle speed sensor is installed on the gearbox between the drive and the speedometer cable. Its operating principle is based on the Hall effect. The sensor outputs rectangular voltage pulses to the controller with a frequency proportional to the wheel speed.

We carry out the work on an inspection ditch or overpass.

Turn off the ignition.

1. By pressing the spring clip, disconnect the speed sensor wire block from the engine control system wiring harness block.

2. Unscrew the union nut of the speedometer cable and disconnect the cable from the speed sensor.

3. Using a 22 key, loosen the tightening and unscrew the sensor by hand.

4. We install the speed sensor in the reverse order. In this case, the shank (square section) of the sensor shaft must fit into the hole in the gearbox shaft, and the shank of the speedometer drive cable into the hole in the speed sensor shaft.

https://youtube.com/watch?v=VoOLCDdab50

Sources

https://remontauto-vaz.ru/page/datchik-skorosti-vaz
https://carfrance.ru/zamena-datchika-skorosti-vaz-2114/
https://autoruk.ru/2101-2107-klass/vaz-2107-20/kak-zamenit-datchik-skorosti

HOW TO CHECK THE IDLE AIRCRAFT CONTROL

To check the IAC, perform the following steps:

Turn the multimeter into ohmmeter mode with a measurement limit of 0–200 Ohm.
Connect the probes of the device to terminals A and B of the regulator.
Measure the resistance. Repeat the measurements for terminals C and D. For a working regulator, the resistance between the indicated terminals should be 50–53 Ohms. The resistance between adjacent paired terminals should be 50–53 Ohms
Switch the device to resistance measurement mode with the maximum limit. Measure the resistance between contacts A and C, and after B and D. The resistance in both cases should tend to infinity.
Using a caliper, measure the extension of the regulator locking rod in relation to the mounting plane. It should be no more than 23 mm. If it is greater than this indicator, adjust the position of the rod. To do this, connect one wire (from the positive terminal of the battery) to terminal D, and briefly connect the other (from ground) to contact C, simulating a pulsed voltage supply from the electronic control unit. When the rod reaches its maximum reach, repeat the measurements.

If the resistance value between the listed terminals does not correspond to the specified values, or the stem overhang is more than 23 mm, the idle air control regulator must be replaced. There is no point in trying to repair the device. In the event of a break or short circuit in the stator windings, and it is these faults that cause changes in the resistance at the terminals, the regulator cannot be restored.

The rod should be extended 23 mm

CLEANING THE IDLE CONTROL CONTROL

If the resistance is normal and the length of the rod is fine, but it does not move after connecting the voltage, you can try to clean the device. The problem may be that the worm mechanism that moves the rod is jammed. For cleaning, you can use a rust-fighting liquid such as WD-40 or its equivalent.

The liquid is applied to the rod itself where it enters the regulator body. But don’t overdo it: you don’t need to pour the product inside the device. After half an hour, grab the rod and gently twist it from side to side. After this, check its functionality by connecting the wires from the battery to terminals D and C, as described above. If the regulator rod begins to move, the device can be used again.

VIDEO: IAC CLEANING

HOW TO CHOOSE IAC

When purchasing a new regulator, it is recommended to pay special attention to the manufacturer, because the quality of the part, and, consequently, its service life depends on it. In Russia, idle air regulators for injection VAZ cars are produced under catalog number 21203–1148300. These products are almost universal, as they are suitable for the “Seven”, and all “Samara”, and representatives of the VAZ of the tenth family.

The VAZ 2107 came off the production line with standard regulators produced by Pegasus OJSC (Kostroma) and KZTA (Kaluga). IACs produced by KZTA are today considered the most reliable and durable. The cost of such a part is on average 450–600 rubles.

INSTALLING A NEW IDLE CONTROL

To install a new IAC you must:

Coat the O-ring with a thin layer of engine oil.
Install the IAC into the throttle body and secure it with two screws.
Install the assembled throttle assembly onto the manifold studs and secure it with nuts.
Connect the main hoses of the coolant, crankcase ventilation and fuel vapor removal. Secure them with clamps.
Put on and secure the air pipe with a clamp.
Connect the wire blocks to the regulator and throttle position sensor.
Connect the damper drive cable.
Check the coolant level and add it if necessary.
Connect the battery and check the operation of the motor.

As you can see, there is nothing complicated either in the device or in the process of checking and replacing the idle air regulator. If it malfunctions, you can easily solve this problem without outside help.

Replacement

Diagnostics, cleaning and replacement of the throttle body is carried out after removing the throttle unit from the car.

The sensor is carefully removed from the dismantled unit and inspected. To check the performance of the dhx, use a tester switched to ohmmeter mode. Step by step diagnostic procedure:

Set the measuring range on the tester to 0-200 Ohm.
Attach the probes to the terminals, first on “A” and “B”, then “C” and “D”. The working element will show a value within the range of 50-53 Ohms.
Take measurements between opposite pairs: “A” and “C”, then “B” and “D”. On a working unit, the instrument readings should tend to infinity.

If the electrical parameters are normal, the rod is measured - the overhang length should not exceed 22 mm.

If the rod is jammed, its size is increased, there are no optimal indicators of the multimeter, the part is changed. It is not advisable to repair the sensor.

Replacing the idle speed regulator VAZ 2107 (injector)

A faulty idle speed controller leads to various engine malfunctions. One of them is when the engine stalls when the speed is reduced, which is fraught with an emergency situation. How to determine the malfunction of the IAC and replace it in the article.

Drivers often call the IAC sensor an idle speed sensor, which is completely wrong. The sensor “takes” readings and displays them on the screen (or device), and the regulator directly controls the operation of the engine. However, he is a sinner and I often call him that out of habit.

Typically, injection sevens have an IAC with article number 2112-1148300-04 (the last digit is the IAC version).

The idle speed sensor is installed on the injection VAZ 2107 in the lower part of the throttle valve on the right. You won't be able to replace it with a new one without removing it, but you will have to disassemble it a little. But more on that below, but first let’s look at the signs of a malfunction. Although I note that it is still possible not to remove the damper if you have a special screwdriver.

Features of tuning carburetor engines

In the VAZ 2107 engine, the carburetor uses an undistributed fuel mixture supply circuit, there is no idle speed sensor as such in the system, the operation of the entire solenoid valve block is checked: jets, spring-loaded mechanism and power quality.

Malfunctions can be eliminated by flushing the carburetor, cleaning the jets and channels. It remains mandatory to adjust the fuel level in the float chamber and check the jets for compliance with the markings, since the parts have different sizes.

Signs of a VAZ IAC malfunction

Signs of a regulator malfunction vary, here are the main ones:

the engine stalls when the gas pedal is released;
poor engine starting;
floating engine speed;
increased speed.

It should be borne in mind that some symptoms of a broken IAC may coincide with a malfunction of other sensors: crankshaft position, throttle valve or mass air flow. Therefore, you can accurately determine its malfunction by taking some measurements yourself or using computer diagnostics.

How to check the XX regulator

Self-checking the serviceability of the IAC VAZ 2107 and other models consists of measuring the voltage at the connection block, checking the resistance between the sensor terminals and measuring the length of the rod.

The figure below shows a drawing of the idle air control device. I am citing it to better understand the necessary checks.

IAC connection

VAZ idle speed control device

As you can see, there are 2 windings on the sensor. This is a stepper motor, one winding of which extends the rod, the second winding retracts it. A break in these windings, a short circuit between turns or even windings indicates a malfunction.

The regulator cannot be repaired and if a malfunction is detected, it must be replaced.

To check the regulator, you need a multimeter and a caliper (or ruler).

First you need to disconnect the block and turn on the ignition and check for voltage at terminals A and D. It should be equal to the on-board network voltage. Its absence may indicate a malfunction of the ECU or the IAC power circuit. Sometimes a resistor breaks in the ECU and no power is supplied.
Next, switch the multimeter to resistance measurement mode and look at the resistance between windings AB and CD. It should be about 52 ohms. In other positions there should be no resistance.
Measure the length of the extended rod, it should be 23 mm. Deviation from it also indicates a malfunction.

How to repair an injector in a VAZ-2107

If replacing the sensors does not produce results, it is better to go to a service station. The banal lack of tightness of the intake manifold provokes the same problem when the car stalls at idle.

With your own hands, inspect the vacuum hoses, gaskets, injector sealing rings, and then the plugs that are located in the manifold, and the vacuum brake pedal booster. It is easy to detect air leaks using a special unit called a smoke generator. Do not ignore checking the gasoline pressure.

If a pressure regulator is installed on the VAZ-2107 ramp, the optimal value fluctuates around 2.5 bar, but this is only at idle without a vacuum device. With a vacuum device, a value of 3.8 to 4 bar is permissible. Spark plugs must also be checked.

How to clean the VAZ-2107 injector nozzle is shown in the video:

How to replace idle air control

To replace the regulator, you can go in three ways:

with complete disassembly of the throttle valve;
partial;
without removal.

I changed the regulator with complete disassembly, as I discovered clogged tubes, and a dropped plug rattled inside the receiver. When disassembling and cleaning I used carburetor cleaner. Although this is the same acetone and could have been saved.

Carburetor cleaner, if it is not needed under pressure, can be easily replaced with simple acetone

In the second option, the replacement is made without removing the tubes, but with removing the throttle. In this case, the air duct clamp is loosened, the throttle is unscrewed and, by moving it a little, removed from the studs. You need to turn it a little, this will give access to the sensor mounting bolt.

In the third option, you need a special screwdriver capable of unscrewing the sensor mounting screw. Typically, this is a flexible screwdriver for hard-to-reach places or an angled attachment for a screwdriver.

Necessary tool

To replace the sensor you will need:

Flathead screwdriver.
Crosshead screwdriver.
Socket or open-end wrench size 13.

Replacing the idle speed sensor

To avoid getting burned, carry out the replacement on a cool or warm engine.

disconnect the damper control cable;
remove the block from the throttle position sensor;
remove the block from the XX regulator;
disconnect the coolant supply pipes from the throttle body;
remove the crankcase ventilation pipe.
disconnect the air supply pipe;
pull the fuel supply hose to the throttle valve;
unscrew the screws and remove the IAC.

Removed VAZ regulator

Removing the faulty regulator

Remove and replace the plug

Cleaned throttle body

Assembly is carried out in reverse order.

After replacing the regulator, do not start the engine immediately. Simply turn on the ignition, wait 10 - 30 seconds and turn off the ignition. After that you can start it. This time is necessary to calibrate the new idle air control ECU.

Ideally, when starting on a cold car, the speed should rise to 1500 rpm and drop to 800 as it warms up.

Preparing the machine

The preparation operations are not complicated and standard for any repair, but your personal safety, the time spent on maintenance and repair, as well as the quality of the work largely depend on their implementation. We prepare our VAZ2107 car for replacement as follows:

We do car washing
If possible, it is advisable to wash the outside of the car before work (you will get less dirty while working), including the bottom if necessary
If the work (as in our case) is to be done in the engine department, then it should be washed there too
The operation associated with washing the engine compartment is best performed in a non-automated car wash.
Here, the engine compartment of your car will be washed by hand, having previously treated the outside of the body and the engine compartment with specific cleaning compounds.
They will also remove dirt stuck in the wheel arches, as well as from the bottom of the body, using a directed jet of water under pressure, with drying completed.

Warning: When washing the engine compartment, you should protect the pads, sensors and other actuators of the fuel injection system from getting water. You should also avoid getting water on the starter and alternator. The sensors and contacts are wrapped with insulating tape or tape, the generator and starter are covered with plastic bags and the bags are secured so that they do not fly off. In any case, washing the engine compartment involves disconnecting the terminals from the battery. After washing, the above components and parts must be thoroughly dried; to do this, blow them with a stream of compressed air.

Which IAC should I choose?

I can recommend IAC from two manufacturers: Kaluga and Startvolt. Samarsky staged it, but there was some luck with him, it lasted for a year, just like with “PEKAR”. So which regulator is better can be checked with sellers, since they have information on the number of returns.

When purchasing, pay attention to the presence of quality control stamps and dates. Check the rod for play and absence of rotation. The presence of Chinese counterfeits on the market is quite large.

Whether the valve should have a wide or narrow cap seems to me to make no difference. Since the main role is played by the narrow part before expansion.

How does the idle air control control work?

As you can see in the photo, the valve opens the bypass channel when the engine starts and closes it as it warms up. The narrow part of the valve is involved in the work.

Carburetor repair VAZ 2107

Repairing a carburetor is considered a rather complicated procedure. Any operation requires care and precision. Moreover, to avoid contamination from entering the carburetor, all work must be carried out under virtually sterile conditions.

For self-repair, you will need a repair kit - a factory-prepared set of materials and parts necessary for the work. There are two types of standard repair kit:

Full. Includes absolutely all possible elements that may be required to replace failed parts. It is usually purchased during major repairs or other serious faults.
Incomplete. Allows you to carry out only one repair operation (for example, replacing jets).

When repairing a VAZ 2107 carburetor, you will need a standard set of tools and a carburetor cleaner, which can be purchased at any auto store.

Carburetors become dirty quickly. In a relatively short time, jets, channels and other small elements can become clogged with dust and impurities in the fuel. The moving parts of the device wear out quickly during aggressive driving. This primarily concerns sealing gaskets.

Typically, the carburetor repair process consists of disassembling, washing all parts, replacing worn and damaged elements, and reassembling.

Recommendations before repair

Before starting repair work, pay attention to the following points

Work should be carried out on a cold engine to avoid the possibility of burns.
You need to make sure that there is little fuel left in the system. Otherwise, most of the gasoline must be drained.
Repairs must be carried out outside in dry weather or in a well-ventilated area (gasoline fumes can cause nausea and dizziness).
You should prepare a clean place in advance for disassembling the carburetor and a container for washing it.

Read also: Where to go if your car is towed in Moscow

Depending on the symptoms of the malfunction, you should pay attention to individual parts and components of the carburetor:

If the engine idles unsteadily or stalls, then the economizer valve needle is most likely worn out.
If during disassembly water is found in the cavity, then the carburetor has lost its seal. It is recommended to check all hoses and connections.
The appearance of a flame under the hood indicates a fuel leak. A thorough inspection of all carburetor elements and a search for gaps or holes will be required.
If, when independently adjusting the quality and quantity screws, the engine does not react in any way to the turns of the screws, you should remove them and check whether the threads are broken.
If the carburetor starts to “shoot”, you need to check all wires and terminals for short circuits.

Removing the carburetor

Any repair begins with removing the carburetor mechanism from the car. Dismantling the device is carried out strictly according to the following scheme:

Disconnect power from the battery.
Remove the air filter housing (it prevents access to the carburetor).
Disconnect all fuel and air supply hoses from the carburetor.
Unscrew the bolts securing the carburetor to the body. If the bolts do not come out, you can apply WD-40 water repellent to them.
Place the removed carburetor on a flat surface and clean it of dirt and gasoline stains.

Video: how to quickly remove a carburetor from a car

The procedure for repairing a VAZ 2107 carburetor

To repair a particular carburetor component, you will need to disassemble the entire device, thoroughly wash all parts, dry them, inspect them and decide on replacement or adjustment. First, place the removed carburetor on a clean, level surface. Next you need to perform the steps in the following order.

Remove the return spring.
Using a Phillips screwdriver, remove the screw securing the three-arm lever.

At this point, disassembling the carburetor is considered complete. Metal parts are washed from carbon deposits and dirt with acetone or a special liquid for cleaning carburetors and dried with a stream of compressed air. Gaskets and other rubber elements are replaced with new ones.

All components will need to be checked for integrity - there should be no visible signs of wear or mechanical damage. Installation of new parts is carried out in the reverse order of disassembly. In any case, the following must be replaced:

accelerator pump diaphragms;
return springs;
fuel valve mechanism;
all rubber seals;
most paronite gaskets.

The idle speed of the VAZ 2107 injection engine floats

VAZ 2107 is the latest model of the Zhiguli, available with rear-wheel drive. In essence, this is the “Five”, which has increased engine power, improved design and exterior. The car was produced with various engine sizes, ranging from 1.45 to 1.7 liters. Until 2006, the “Seven” had a carburetor engine, but during the transition to Euro-2, the designers developed and installed a forced fuel injection system, i.e. injectors.

With the introduction of injection engines, car enthusiasts felt positive changes in the operation of these cars.

All mechanisms are subject to wear and tear and fail over time. The forced injection system is no exception; during operation it acquires a number of malfunctions.

In VAZ 2107 cars, the engine sometimes stops working while idling. It happens that the engine stalls, but after starting it works properly. After some time this happens again. This means that the breakdown exists and will still have to be fixed. The reason is most likely in the throttle assembly, or more precisely in the idle air controller (IAC).

Features of Ozone and Solex carburetors

Before the production of injection engines, almost all Soviet and then Russian cars were equipped with carburetors produced by the Dmitrovograd Automotive Aggregate Plant - DAAZ. For VAZ cars, which form the basis of the domestic car fleet, two-chamber Ozon carburetors have been produced since 1979, and since the mid-80s, two-chamber Solex carburetors.

The main differences between these types of devices:

The design features of the Ozone float chamber provide for the installation of a carburetor on longitudinal engines (VAZ “classic”);
Ozone carburetors are less demanding than Solex in terms of fuel quality due to the size of the jets. For the same reason, they have slightly higher fuel consumption and worse acceleration dynamics;
In the Solex design, simplifications were made justified by the operation of Ozone (for example, replacing the pneumatic throttle valve drive with a mechanical one);
The Solex design provides an economizer for power modes, which is absent in Ozone.

Both types of carburetors (though Solex to a greater extent) are successfully used today.

PURPOSE AND DEVICE OF IDLE CONTROL.

The idle speed regulator is designed to regulate the amount of atmospheric air entering through the bypass channel (bypass) into the suction manifold when the engine is idling. The main channel is closed by the throttle valve.

The regulator is a DC electric motor. It has two windings on the stator and a rotor with permanent magnets. The rotor is connected to the rod by a lead screw. At the end of the rod there is a valve that closes the hole in the bypass. Power is supplied either to the first or to the second stator winding. At the same time, the rotor rotates in one direction and then in the other, extending or retracting the rod and the valve with it using a screw.

OPERATING PRINCIPLE OF IAC.

SPVT (Forced fuel injection system) has its own “brain”, which receives all the information from the sensors, processes it and issues commands to the actuators for the optimal functioning of the internal combustion engine (ICE). This “brain” is called a controller or ECU (Electronic Control Unit). IAC refers to the actuators controlled by the controller.

At the moment of start-up, the regulator opens a hole in the bypass. Air enters the suction manifold through it. The engine starts running. As the engine warms up, the valve closes, reducing the air supply. The speed is stabilized to a minimum.

When the throttle valve is opened, the main flow of air is supplied to the engine through the main channel. In this case, the regulator closes the hole in the bypass. To smoothly control the idle air control, the ECU receives additional information from sensors: throttle position, air flow, crankshaft position and tachogenerator.

When additional loads on the engine arise (turning on a radiator fan, heater, etc.), the regulator opens a hole in the bypass. This makes it possible to maintain power and prevent engine failures.

UNSTABLE OPERATION OF INJECTION ENGINE.

Engine instability can be due to a failure in any system. Either:

ignition;
fuel supply;
electronic control unit
wear of moving parts and engine components.

To understand this, it is necessary to check the performance of systems using the elimination method. Let's look at an ECU as an example.

The engine is warmed up, but vibration and increased speed are felt during operation. Perhaps this is an accumulation of errors in the controller memory. To reset them, you need to turn off the engine and turn off the “mass” for 15 minutes. After that, start the engine. If there are no changes in engine operation, then the reason is in the ECU sensors.

When any of the sensors does not work, the ECU has to rely only on the data from the working devices. This is not enough for normal management of SPVT. The engine does not work correctly:

Unstable crankshaft speed.
Increased gasoline consumption, highly enriched mixture.
There is black smoke on the exhaust.
Soot or soot on spark plug electrodes.

This occurs due to a lack of data entering the control unit, such as:

air flow;
amount of oxygen in exhaust gases;
throttle position;
crankshaft position;
temperatures;
speed;
or IAC failure.

To check the functionality of the sensors, you need to disconnect the wire connectors one by one and observe how the internal combustion engine operates. If there are no changes, then the device that is turned off has failed.

Most often, malfunctions occur in the idle air regulator.

Jets and accelerator pump

A nozzle (injector) is a device for supplying fuel in a certain amount. The engine draws in air through the opening of a large diffuser. At the same time, fuel is dosed through the nozzle. The amount of air sucked in through the diffuser, as well as the amount of gasoline drawn in, depends on the engine displacement. Because of this, on engines with large volumes, carburetors with small jets are installed.

In order for the jet to produce a normal fuel assembly, not lean, it is necessary to find a carburetor that was initially designed for a certain engine volume or as close as possible to it. First, select the fuel and then the air jet. They are selected for the first camera, then the second camera is configured.

The accelerator pump is necessary to supply additional fuel when the throttle is opened, this provides more efficient acceleration. The pump operates through a special cam mechanism. On engines with Solex, you need to install the largest possible cam for the accelerator pump.

SIGNS OF IAC MALFUNCTION.

There are several of them. They are all noticeable.

Unstable engine speed at idle.
Floating engine speed.
When the engine is loaded, power drops sharply.
Until you press the gas pedal, the internal combustion engine will not start.
When you release the gas pedal, the internal combustion engine stalls.
High idle speed.

The above symptoms may also occur in case of malfunctions of other SPVT equipment. To be convincing, it is necessary to confirm the inoperability of the IAC by conducting diagnostics at a service station, or independently.

CHECKING THE ELECTRICAL IAC CIRCUIT.

What can you do yourself when checking the electrical circuit of the idle speed control of a VAZ 2107? Measuring the voltage at the connection block to the control unit and measuring the resistance of the regulator motor windings. To measure you need to have a tester. The diagnostic procedure is given below:

Disconnect the block with the wiring harness from the regulator. It is located on the throttle assembly.
Turn on the ignition.
Set the tester to voltage measurement mode in the range from 0 to 20 volts.
Connect the probe from the tester with a minus sign to the ground of the car.
Connect the probe from the tester with the “plus” sign in turn to terminals “A” and “D” on the harness block. The voltage between ground and terminals should be 12 volts. If there is no voltage, the controller may not be corrected.
Next, move the tester to the resistance measurement position. Measure the resistance of the first winding between terminals “A” and “B”. Measure the resistance of the second winding between terminals “C” and “D”. There should be 52 ohms on both windings. In other variations of measurements between the terminals, the device should indicate an open circuit. If the tester shows the opposite, then the electric motor is faulty.

IAC malfunction.

The electric motor is not the only component in the regulator that can break; there are a number of other breakdowns:

oxidation of connector contacts, broken wires;
contamination of the rod, preventing movement;
the o-ring is torn;
wear of the screw thread on the rod.

Of the above breakdowns, the most common is contamination of the rod. If during operation the throttle assembly has not been maintained for a long time, carbon deposits on the regulator rod are possible. To remove dirt, you need to remove the IAC and rinse with acetone.

The stem needs to be cleaned periodically. Otherwise, the load increases, which can damage the ECU. Then you will have to contact service station specialists.

Problems in the mass air flow sensor - mass air flow sensor.

The mass air flow sensor is located in the air duct between the throttle valve and the air purification filter. It shows the volume of air entering from the atmosphere into the suction manifold. Based on these data, the control unit calculates the amount of fuel required for the current operating mode of the internal combustion engine.

If the sensor is faulty, the “Check Engine” light on the panel lights up. In parallel with this, a number of signs of failure are possible:

Fuel consumption has increased.
Idle speed is increased.
The dynamics of the car are disrupted due to a decrease in power.
It is impossible to start the internal combustion engine, even when “hot”.
The speed changes at any throttle position, even under engine load.

Such sensors are not repaired, but replaced. Therefore, you need to make sure that this is the reason. Often the cause may be contamination of the platinum thread inside the device; it can be cleaned. Or the cause of air leakage through a damaged air duct.

Air leaks through cracks in hoses and seals.

There are many places where excess air can enter the suction manifold, bypassing the mass air flow sensor. The fuel mixture becomes leaner, the speed decreases, and the power drops. The ECU tries to correct these errors. A failure occurs in the system, the speed and “thrust” do not correspond to the specified parameters. The "Check Engine" warning light on the dashboard does not light up. The conclusion from this is that the sensors are working, but the internal combustion engine is sucking in air somewhere.

There are several places for air leaks that you should pay attention to, these are:

the manifold with its gaskets, all kinds of joints, gaskets under the equipment attached to the manifold;
vacuum brake booster and its hoses:
throttle body;
vacuum pipes.

After eliminating these shortcomings, the power unit will operate normally.

Other reasons.

A car is a complex engineering structure. During operation, its units, components, systems, and blocks are subject to wear. And it is impossible to describe all combinations of breakdowns.

Here are some reasons for the internal combustion engine not working properly:

The ignition system has many of its own “sores”.
Nozzles requiring professional care.
Low quality gasoline.
Presence of water in the fuel tank.
Fuel and air filters are clogged.
Other.

In each case it is necessary to understand, identify cause and effect. If you can’t do it yourself, you should contact a service station specialist.

In this article, “Why do idle speeds fluctuate on a VAZ 2107 injection engine,” the emphasis is on the breakdown of the XX Regulator. If it is broken, it can hardly be repaired. It's better to change it. It’s not difficult to do it yourself, having a new IAC and a minimum of tools.

How to set up a Solex carburetor

This can be done without removing the device from the car. However, in some cases you have to do this to configure some parameters. Both options are considered further. How to adjust the carburetor directly on a car?

Setting levels in float chambers

Before making adjustments, start the engine and warm it up for 10 minutes, then turn off the ignition. The following actions:

disconnect the fuel hose from the device;
unscrew the 5 screws securing the carburetor cover;
disconnect the choke control cable;
lift the lid evenly and slowly so as not to deform the floats;
Using a caliper, measure the distance from the plane of the cover to the surface of the fuel - it should be 23-25 mm;
if the value is incorrect, bend the float tongue in each of the chambers in the desired direction;
At the same time, clean the cameras from dirt;
put the cover in place, then you need to install the dismantled elements.

Adjusting the needle

Place the Solex lid on a horizontal, flat surface. Now, by bending the metal “petals”, adjust the stroke of the valve needle, which should be equal to 2 mm. At the same time, check the tightness of the fuel valve. To do this, take a rubber bulb, insert it into the tip of the inlet fitting and squeeze so that it is deformed. At the same time, close the return fitting channel very tightly with your finger. When you turn the lid over, the bulb will become normal in shape, which indicates that the valve is opening, i.e., working.

Idle speed setting

Start the car and warm up the engine to operating temperature of 85-90 degrees, and then turn it off. Further:

at the bottom of the Solex, find the mixture quality adjusting screw and screw it in completely (but not with excessive force, so as not to strip the thread);
“back up” by unscrewing the screw 4-5 full turns;
start the engine, press the choke handle all the way;
by rotating the quantity screw, achieve stable operation of the internal combustion engine at minimum speed (according to the tachometer this is 700-1100 rpm);
screw the quality screw back in until the engine begins to try to stall, and unscrew the hardware 1-1.5 turns;
tighten the quantity screw until it reaches 900 rpm - if the motor starts to work unstably, slightly unscrew the quality screw again.

What to do if the motor does not respond to the rotation of the propellers

It’s quite a common situation: you turn the quality or quantity screw, but the engine does not change speed. The reason for this phenomenon is poor flow of gasoline into one of the idle channels (ICH). At the same time, the hardware responsible for the quality of the mixture simply does not have time to shut off the gasoline supply. This is due to:

incorrectly sized jets: check their diameter and install standard products;
the seat for these parts is loose;
The XX solenoid valve (the “barrel” or cylinder to which the electrical wire fits) or the plug in its place is not screwed tightly enough.

How to set the transition mode

It is he who is “responsible” for the failure of the accelerator pedal when it is pressed sharply. Here the main role is played by the hole located above the throttle valve (spout). After sharp pressure on the gas, an additional portion of gasoline begins to be sucked in. In order to avoid failures, it is necessary to carefully select the XX jet and the spout that sprays fuel. Work algorithm:

start the car and press the choke handle all the way;
gently press the gas pedal: if there are dips, the nozzle located in the first chamber is to blame; with a normal set of revolutions, proceed to the next point;
sharply press the accelerator: if there is a failure, you need to select the spout (optimal dimensions 40*40) and the jet (39-40).