Minus control
The above translated diagrams are perfect for use in a car.
However, the complexity of some electrical circuits lies in the fact that some of the contacts are connected to the positive, and some to the negative (common wire or body). To control the above circuit by minus power, it needs to be slightly modified. The transistor needs to be replaced with a p-channel one, for example IRF9540N. Connect the negative terminal of the capacitor to the common point of three resistors, and connect the positive terminal to the source of VT1. The modified circuit will have power with reverse polarity, and the control positive contact will be replaced by a negative one. The diagram for this ignition was made based on the recording of a fellow on board. I'm good with soldering irons, but I'm not good with circuits...
Let's return to the diagram; the diagram is very popular on the Internet, therefore it has been tested more than once, but there is one thing - it has one thing that I don’t need - control by plus from the ignition switch and dimensions. I don’t want to crash into the ignition, I just did it by throwing out the same control element from the circuit and setting the resistor that is responsible for the ignition speed to be adjustable (R2* - correction nominal 100 kOhm, ).
Main conclusions
Smooth ignition of LED-based lamps is popular in automatic lighting. In addition, the slow switching on of the ice elements allows you to extend their service life, regardless of the installation location. You can buy such a device or make it yourself. In the latter case, it will cost much less. For assembly you will need the following materials and tools:
- Soldering iron with soldering accessories.
- The basis for the board, for example, a piece of PCB.
- Housing for fastening elements.
- Resistors, transistors, diodes, capacitors and other semiconductor elements.
The mechanism of the soft ignition device for LEDs works on the principle of delay that occurs in the resistor-capacitor circuit. In this case, there are two main schemes - the simplest and with the ability to adjust the ignition time. The latter differs from the first by the presence of two resistors with controlled resistance. The higher its value, the longer the slow start period, and vice versa.
If you have experience assembling a smooth ignition circuit for LEDs, reviewed or other versions, be sure to share your useful experience in the comments.
Schematic elements
The main control element is a powerful n-channel MOS transistor IRF540, the drain current of which can reach 23 A, and the drain-source voltage can reach 100V. The circuit solution under consideration does not provide for the operation of the transistor in extreme modes. Therefore, it will not need a radiator.
Resistance R2 is responsible for the smooth ignition of the LEDs. Its value should be in the range of 30–68 kOhm and is selected during the setup process based on personal preferences. Instead, you can install a compact 67 kOhm multi-turn trimmer resistor. In this case, you can adjust the ignition time using a screwdriver.
Resistance R3 is responsible for the smooth fading of the LEDs. The optimal range of its values is 20–51 kOhm. Instead, you can also solder a trimmer resistor to adjust the decay time. It is advisable to solder one constant resistance of a small value in series with trimming resistors R2 and R3. They will always limit the current and prevent a short circuit if the trimming resistors are turned to zero.
Resistance R1 is used to set the gate current. For the IRF540 transistor, a nominal value of 10 kOhm is sufficient. The minimum capacitance of capacitor C1 should be 220 µF with a maximum voltage of 16 V. The capacitance can be increased to 470 µF, which will simultaneously increase the time for complete switching on and off. You can also take a capacitor for a higher voltage, but then you will have to increase the size of the printed circuit board.
Scheme and principle of its operation
Let's consider one of the simplest options for a scheme for smoothly turning on and off LEDs controlled via the positive wire. In addition to ease of execution, this simplest scheme has high reliability and low cost.
At the initial moment of time, when the supply voltage is applied, current begins to flow through resistor R2, and capacitor C1 is charged. The voltage across the capacitor cannot change instantly, which contributes to the smooth opening of transistor VT1. The rising gate current (pin 1) passes through R1 and leads to an increase in the positive potential at the drain of the field-effect transistor (pin 2). As a result, the LED load is switched on smoothly.
When the power is turned off, the electrical circuit breaks along the “control plus”. The capacitor begins to discharge, giving energy to resistors R3 and R1. The discharge rate is determined by the value of resistor R3. The greater its resistance, the more accumulated energy will go into the transistor, which means the longer the attenuation process will last.
To be able to adjust the time for complete switching on and off of the load, trimming resistors R4 and R5 can be added to the circuit. At the same time, for correct operation, it is recommended to use the circuit with resistors R2 and R3 of small value.
Any of the circuits can be assembled independently on a small board.
Board in Sprint Layout 6.0 file: plavnyj-rozzhig.lay6
Driver repair
First of all, check the fuse, if there is one. The device should show zero resistance. This can be done without removing the fuse from the board. Did the device show infinitely high resistance? Replace the fuse and plug in the lamp to test. Is it glowing? The renovation is complete. If the fuse is OK, we continue the repair. Check the diode bridge. You can find out in detail how to do this here.
Is the diode bridge working? Then unsolder the smoothing electrolytic capacitor and ring it. If the capacitor is working properly, then at the initial moment of continuity the multimeter will show a small resistance, which will grow before our eyes until it goes to infinity.
If the driver is simple, as often happens, then all these manipulations will certainly lead to success and completion of the repair. If the driver is more complex, then all you can do is ring the remaining electrolytic capacitors and diodes. It is easier to completely unsolder capacitors; only one terminal of a diode can be unsoldered. To make it lose contact with the board, it is enough to lift the device with a needle or tweezers.
If everything is in order here, then, alas, for further more complex repairs you will have to use the help of a qualified electronics engineer.
Advantages of thyristor-based LEDs
There is an anecdote going around the Internet that in response to the question whether the light on the modem was blinking, the user replied that the light was blinking, but it was not a light bulb, but a thyristor LED, which confused the provider’s technical support workers, since such LEDs are simply can not be.
A thyristor can only act as a kind of key that controls a powerful load, as well as a switch. The definition of thyristor LED appeared after lamp manufacturers replaced the expensive diode bridge used to drive LEDs. By creating a device consisting of 2 thyristors connected in parallel and in opposite directions, we managed to get rid of the diode bridge. Thanks to the fact that such a unique thyristor LED was used, the price of LED lamps decreased significantly and became acceptable to the buyer.
The properties of an electronic key make it possible to create not only a smooth switching on of LEDs - thyristors are also used in circuits that provide gradual switching on/off of even simple incandescent lamps (special switches). Considering the reasonable price of LED lamps without a diode bridge, the smooth switching on and off of LEDs on a thyristor significantly expands the scope of application of this modern and effective means of illumination and illumination.
Is it possible to do it yourself?
You can make the payment according to the scheme described above on your own. But, if you have no experience working with transistors, LEDs and resistors, it is better to purchase a unit in a store. Do-it-yourself assembly will cost much less. If you know all the details, the work will take no more than 1 hour. To do this, you should know how to select the necessary elements and have the equipment to make high-quality connections.
What you need for work
To make a device for smooth ignition of LEDs with your own hands, you will need the following:
- solder and soldering iron;
- LEDs;
- resistors;
- capacitor;
- transistors;
- housing to accommodate the necessary elements;
- To create a board you need a piece of textolite sheet.
Fig. 2 – textolite sheet for soldering.
The recommended capacitor capacity is 220 mF. Voltage no more than 16V. Resistor values:
- R1 – 12 kOm;
- R2 – 22 kOm;
- R3 – 40 kOm.
When assembling the block, it is advisable to use an “IRF540” field-effect transistor.
Step-by-step DIY instructions
To create a block with smooth ignition, the master must be able to solder and know the operating principle of the circuit and each of its elements. The first stage is making the board. First, you need to mark the boundaries on the PCB. After this, you can start cutting the sheet along the contours. Next, the workpiece should be plastered using sandpaper (P800-1000 grit).
The next step is to print the circuit (layer with tracks). A laser printer is used for this. Such a printable diagram can be found on the Internet. An A4 sheet is glued to glossy paper (for example, from a magazine) with masking tape. Then you should start printing the image.
Fig. 3 – diagram after printing.
The diagram is glued to the sheet using heating with an iron. To allow the board to cool down, place it in cold water for a few minutes and then remove the paper. If it does not peel off immediately, it needs to be done gradually, peeling off with your fingers.
Now you will need double-sided tape to glue the board to foam plastic of the same size and place it in a ferric chloride solution for 5-7 minutes. In order not to overexpose the board, you need to periodically take it out and look at its condition. To speed up the etching process, you can sometimes shake the container with liquid. When excess copper is removed, the board must be washed in water.
Fig. 4 – board in ferric chloride solution.
The next step is cleaning the paths with sandpaper. Next, you can start drilling holes to install the board elements. Drills with a diameter of up to 1 cm are suitable for this. Next, the board needs to be tinned. To do this, it can be lubricated with flux, and then tinned with a soldering iron. To avoid overheating or breaking the circuit, the soldering iron must be constantly in motion.
Fig. 5 – prepared board for installation of elements.
The next stage is the installation of elements according to the diagram. To make it clearer, you can print out the same diagram on paper, but with all the necessary symbols. After soldering, it is necessary to completely get rid of the flux. To do this, the board can be wiped with solvent 646. Then it can be cleaned with a toothbrush. When the block has dried thoroughly, you should begin checking. To do this, a permanent plus and minus must be connected to the power supply. At the same time, you should not touch the control plus.
Fig.6 – checking the correct operation of the board.
Instead of LEDs, it is better to use a multimeter to check. If voltage occurs, it means the board is shorting. This may be due to flux residue. To get rid of the problem, just clean the board again. If there is no voltage, the unit is ready for use.
Buy or make it yourself
The first question that arises when it is necessary to include LEDs in the standard lighting module circuit is whether to do it yourself or buy it. Of course, it’s easier to buy a ready-made block with the specified parameters. However, this method of solving the problem has one significant drawback - the price. If you make it yourself, the cost of such a device will decrease several times. In addition, the compilation process does not take much time. In addition, there are proven options for the device - all that remains is to purchase the necessary components and equipment and connect them correctly, according to the instructions.
Note! LED lighting is widely used in automobiles. For example, these could be daytime running lights and interior lighting. The inclusion of a block for smooth ignition of LED lights allows, in the first case, to significantly extend the service life of the optics, and in the second, to prevent the driver and passengers from being blinded by the sudden switching on of an incandescent lamp in the cabin, which makes the lighting system visually more comfortable.
Smooth load switching on and off
Probably many people wanted to add something new to their car, today I will tell you how to do this without special costs and technical changes in the design of the car. The device that I want to present to you today is not a large circuit for adjusting the startup and shutdown of the load, in our case, lighting fixtures, interior lighting, dashboard lighting, etc. Our device will allow you to smoothly turn on and off any of the listed loads. Agree, it’s much more pleasant when, when you turn on the ignition, we see not a sharp switching on of the dashboard backlight, but a smooth ignition. The same can be said about interior lighting and lighting fixtures. Let's move on from words to action and before starting assembly, I suggest you familiarize yourself with the diagram:
First, I’ll tell you how it connects. We need to supply VCC+ with a constant 12 V from the battery, which will power our load. We connect to REM those 12 V that appear after turning on the ignition, it is they that will initiate ignition and when they disappear, the circuit will turn off the lighting. Accordingly, we connect our load (in my case, LEDs) to the LED+ LED- contacts. I used BC817 (analogue of KT503V) as transistor T1; I took IRF9540S as T2. If you want to increase the ignition time, you need to increase the R2 value; to decrease it, lower it accordingly. To control the damping time, a similar operation must be done with resistor R3. Now you can proceed to assembly. To reduce the size of the device, I used surface mounting. Here is the entire set of elements that I needed:
The boards were manufactured using “LUT” technology from single-sided PCB.
We finally got such a compact device that can add aesthetics to our car.
Expenses: 1. Resistors 0.25 rubles. x4 = 1 RUR 2. BC817 = 3 RUR. 3. IRF9540S = 35 rubles 4. Capacitor 8 rubles 5. Terminals 21.5
Result: For only 70 rubles. we get quite an interesting device. PS Video of the device in action:
Prospects for the use of smooth ignition of LEDs
Unusual arrangements of LED lamps are increasingly used in the automotive industry, in the design of buildings and premises, and in creating an indescribable atmosphere of play of light at various public events. Considering the ability to independently install a soft-start LED, we can expect even greater distribution in the coming years. Even a simple circuit for smoothly igniting and turning off LEDs significantly increases the comfort of their use:
- the backlight on the devices turns on/off smoothly, without blinding the driver at night;
- the interior light comes on gradually when the doors are opened;
- Smooth switching on of side lighting significantly extends the life of LED lamps.
It is noteworthy that the device for smooth ignition of LED lamps, with low power consumption, requires only parallel installation of a polar capacitor. The capacitance of the capacitor should not be more than 2200 μF, and its positive terminal is soldered to the anode wire of the LED. Negative terminal - connects to the cathode wire.
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Methods for implementing soft start
Before deciding on ways to implement a soft launch, it is necessary to find out how UVPLs work. The principle of operation of devices of this type is based on the ability to first lower and then gradually increase the voltage to the optimal value. The device is connected to the wire gap between the lamp (lamp) and the switch.
When voltage is applied, its value increases due to soft start circuits. They can be assembled using transistors, triacs or thyristors using PIR (phase-pulse regulator) circuits. The rate of voltage increase can vary within a few seconds: much depends on the circuit in which the device was assembled. The load power most often does not exceed 1400 W.
power unit
The protection unit acts as a device that ensures smooth startup. Using the device simultaneously with the lamp allows you to gradually reduce the voltage supplied to the lighting device. In this case, the tungsten filament does not experience much stress, which allows it to prolong its service life.
As electrical current passes through the block, the voltage drops (from 220V to 170V). The speed varies within 2-4 seconds. Using the protection unit as intended leads to a reduction in light flux by 50-60%. Uniel Upb-200W-BL devices can withstand up to 220 V, so it is necessary to connect light bulbs of the same power to them.
The device can be installed next to switches or lighting devices.
Soft start device
The mechanism of operation of the device for smooth switching on of incandescent lamps (UPVL) is the same as that of protective blocks. The device has a significant advantage - its small size, so it can be installed in a socket box (behind the switch), inside a distribution box and a ceiling lamp (under the hood). The UPVL connection must be carried out sequentially, starting from connecting the device to the phase conductor.
Dimming
Dimmers have the ability to regulate electric current, so these devices are often installed in residential areas. The devices change the brightness of the light produced by halogen, LED or incandescent lamps.
A rheostat or variable resistor is considered the simplest dimmer. The device was invented in 1847 by Christian Poggendorff. With its help, you can regulate the strength of electric current and voltage. The device consists of several parts:
- conductor;
- resistance regulator.
The resistance changes smoothly. To reduce the brightness of the light, the voltage is reduced. In this case, the values indicating current strength and resistance will be high, which will cause overheating of the lighting fixture.
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Dimmers also include autotransformers. These devices have a fairly high efficiency. The voltage is supplied undistorted, the optimal frequency is no more than 50 Hz. A significant disadvantage of an autotransformer is its heavy weight. To manage them, a person must make every effort.
The electronic version is the simplest and most accessible device with which you can control the current strength. The main part of the compact device is a switch (key), which is controlled by thyristor, triac and transistor semiconductors.
There are several ways to adjust the dimmer:
- along the leading edge;
- along the trailing edge.
The voltage supplied to incandescent lamps can be adjusted in both ways.
Scheme
Since the device for smoothly switching on incandescent and halogen lamps is not particularly difficult from a circuit design point of view, you can assemble it yourself. The assembly process can be carried out:
- hanging installation;
- on a breadboard;
- on the printed circuit board.
And depending on your skills and capabilities, the most reliable option will be the one on a printed circuit board; in this case, it is better to stay away from wall-mounted installation if you do not know the specifics of such installation in 220 V circuits.
Smooth switching on of 220 V lamps: thyristor circuit
The first diagram is shown in the figure below. Its main functional element is a thyristor connected in the arms of the diode bridge. The denominations of all elements are signed. If you use it as a smooth ignition for a floor lamp, table lamp or other portable lamp, it is convenient to enclose it in a housing; a distribution box for external installation is suitable. At the exit, install a socket for connecting a lamp. In fact, this is a regular dimmer, and there is no soft start as such. You simply turn the potentiometer knob, gradually increasing the voltage across the lamp. By the way, such an attachment is also suitable for adjusting the power of a soldering iron or other electrical appliances (stove, commutator motor, etc.).
Smooth switching on of 220 V lamps: triac circuit
You can reduce the number of parts and assemble the same circuit that is installed in proprietary protection units. It is shown in the figure below.
The larger the time constant R2С1 of the chain, the longer the ignition takes
To increase the time, you need to increase the capacitance C1, please note - this is a polar or electrolytic capacitor. Capacitor C2 must withstand a voltage of at least 400 V - this is a non-polar capacitor
To increase the power of the connected lamps, change the triac VS1 to any current suitable for your load.
Choke L1 is a filter element; it is needed to reduce interference in the network from turning on the triac. It is not necessary to use it; it does not affect the operation of the circuit.
When SA1 (switch) turns on, current begins to flow through the lamp, inductor and capacitor C2. Due to the reactance of the capacitor, the current flows through the lamp is small. When the voltage to which C1 is charged reaches the opening threshold of the triac, current will flow through it, the lamp will turn on at full heat.
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Smooth switching on of 220 V lamps: circuit based on IC KR1182PM1
There is also an option for smooth start-up using the KR1182PM1 microcircuit; it provides smooth start-up of lamps and other loads with a power of up to 150 W. You will find a detailed description of this chip here:
and below is a diagram of the device, it is extremely simple:
Or here is its modernized version to enable a powerful load:
Additionally, a BTA 16–600 thyristor is installed, it is designed for a current of up to 16 A and a voltage of up to 600 V, this can be seen from the markings, but you can take any other one. Thus, you can turn on a load of up to 3.5 kW.
Connecting a dimmer to LEDs with your own hands
To connect the dimmer yourself, you only need the purchased device, a special torque wrench and any convenient cutting tool for stripping wires.
Step-by-step instructions consist of three stages:
- Before starting any installation work, be sure to turn off all electricity in the house.
- Next, you should strip the wires on the device and connect them in such a way that the phase wire is installed in the terminal called L, and the second is connected to the connector called N.
- At the final stage, these wires should be clamped and all existing bolts should be tightened, putting on a special frame.
The cost may depend on the type of model and the availability of all additional functions. More expensive models boast an extensive list of various auxiliary options that allow you to use this device with the greatest comfort. The price varies from 100 to 1000 rubles. Models with remote control will cost you much more.
Other reasons why LED lamps burn out
You have reduced the number of harmful factors to a minimum, but the lamps still fail. Why is this happening? There are two more reasons:
- turning on and off too often;
- bad power supply.
Frequently turning lamps on and off
When the light is turned on, a current surge occurs through the smoothing capacitor. Therefore, there is a danger of blowing the fuse or the current-carrying path. To avoid this problem, you do not need to constantly switch the lighting. LED lamps are economical, and an extra hour of work will not hit your budget.
Voltage transformer
Lack of protection against voltage surges is the main problem with lamps in the budget price segment. The driver provides a stable current for LED operation. Often it is this that fails for the reasons described above. Check the presence of voltage at the output of the power supply, as well as the integrity of all LEDs.
For low-voltage lamps (12 V), electronic transformers are also used. If none of your lamps are on, check that one first. By the way, it’s not at all difficult to assemble one from several burnt out ones.
High-quality light is very important for your health and vision, but cheap products are a blow to your budget. Lamps often burn out, pulsation coefficient, and color rendering quality do not meet standards. Monitor the condition of your lamps, switches and wiring to avoid premature “death” of lamps. Then you will avoid unnecessary expenses.
Smooth switching on of LEDs with your own hands
Do-it-yourself smooth switching on and dimming of LEDs
I think everyone understands what smooth switching is, or otherwise the ignition of LEDs.
Let us examine in detail the smooth switching on of LEDs with our own hands.
The LEDs should not light up immediately, but after 3-4 seconds, but initially not blink or light up at all.
Device diagram:
Components:
■ Transistor IRF9540N ■ Transistor KT503 ■ Rectifier diode 1N4148 ■ Capacitor 25V100µF ■ Resistors: - R1: 4.7 kOhm 0.25 W - R2: 68 kOhm 0.25 W - R3: 51 kOhm 0.25 W - R4: 10 kOhm 0.25 W ■ Single-sided fiberglass and ferric chloride ■ Screw terminal blocks, 2 and 3 pins, 5 mm
You can change the ignition and decay time of the LEDs by selecting the value of resistance R2, as well as selecting the capacitance of the capacitor.
Using a utility knife, I made grooves along the marked lines, then sawed them out with a hacksaw and sharpened the edges with a file. I also tried using metal scissors - it turned out to be much easier, more convenient and dust-free.
Next, sand the workpiece under water with P800-1000 grit sandpaper. Then we dry and degrease the surface of the board with 646 solvent using a lint-free cloth. After this, it is not advisable to touch the surface of the board with your hands.
Next, using the SprintLayot program, open and print the diagram on a laser printer. You only need to print the layer with tracks without markings.
To do this, when printing in the program, at the top left in the “layers” section, uncheck unnecessary boxes. Also, when printing, in the printer settings we set high definition and maximum image quality.
Using masking tape, glue a glossy magazine page/glossy photo paper (if their size is smaller than A4) onto a regular A4 sheet and print our diagram on it. I tried using tracing paper, glossy magazine pages and photo paper.
Now we warm up the textolite and attach our printout. Then use an iron with good pressure to iron the board for several minutes.
Now let the board cool completely, then put it in a container of cold water for a few minutes and carefully remove the paper from the board. If it doesn’t come off completely, then roll it up slowly with your fingers.
Then we check the quality of the printed tracks, and touch up the bad places with a thin permanent marker.
The etching time depends on many parameters, so we periodically remove and check our board. We use anhydrous ferric chloride, dilute it in warm water according to the proportions indicated on the package.
To speed up the etching process, you can periodically shake the container with the solution.
After the unnecessary copper has been removed, we wash the board in water. Then, using a solvent or sandpaper, remove the toner from the tracks.
Next you need to tin the board. There are many different ways, I decided to use one of the simplest and most accessible. Using a brush, we lubricate the board with flux (for example LTI-120) and tin the tracks with a soldering iron. The main thing is not to keep the soldering iron tip in one place, otherwise the tracks may come off due to overheating. We take more solder onto the tip and move it along the path.
Now we solder the necessary elements according to the diagram. For convenience, in SprintLayot I printed out a diagram with symbols on plain paper and, when soldering, checked the correct arrangement of the elements.
After soldering, it is very important to completely wash off the flux, otherwise there may be shorts between the conductors (depending on the flux used). First, I recommend thoroughly wiping the board with 646 solvent, and then rinsing it well with a brush and soap and drying it. Result:
Result:
Features of the circuit with time settings
If you intend to adjust the ignition time and attenuation of the LEDs, then you must:
- Instead of resistors with a nominal value of 22 and 40 kOhm, use resistors of 2 and 4.7 kOhm, respectively.
- In parallel, install variable resistors with a maximum value of 33 and 67 kOhm. To mount parts on a printed circuit board, provide additional tracks. It is possible to change the resistance up or down (depending on the required adjustment range).
DIY crafts for car enthusiasts
Simple electrical tuning of a car using LEDs that flash on and off smoothly. Domestic cars are produced with the average consumer in mind. Many car enthusiasts are not happy with this, so they are trying to improve this car. First of all, this concerns the lighting of the dashboard and interior.
You can assemble a device for continuously adjusting the LED backlight yourself. It’s easy to find an interesting diagram on the Internet.
Without any doubt, the simplest and most reliable circuit is a field-effect transistor. Let's take a closer look.
Instrument lighting.
When they talk about upgrading the dashboard, they mean electrical tuning, which allows you to make it unique using LEDs.
A little about the operation of the circuit.....:
After turning on the ignition, the circuit is powered with a voltage of +12 V and switches to standby mode.
When the dimensions are turned on, the control voltage +12 V is supplied to the KT 503 transistor through a chain consisting of diode D2 and resistor R1. The transistor opens. Electrolytic capacitor C1 is charging.
A smoothly increasing voltage is supplied to field-effect transistor VT1. It opens smoothly and gradually increases the output voltage to the LEDs. They burn smoothly.
When the dimensions are turned off, the control voltage is removed and the transistor KT 503 is closed. The electrolytic capacitor C1 is smoothly discharged through R3. Consequently, the voltage across transistor VT1 decreases, and hence the output voltage.
As the capacitor discharges, the LEDs go out.
When the capacitor is completely discharged, the circuit again goes into standby mode, in which almost no current is consumed.
The load of transistor VT1 can be an LED assembly or an LED strip. The IRF 9540 transistor can handle loads up to 140 W.
The following adjustments are allowed in the diagram:
Interior lighting
Smooth interior lighting has its advantages:
The LED backlight turns on after the limit switches on the doors are activated.
The diagram looks like:
Unlike the previous circuit, the control voltage here is –12 V coming from the limit switches.
Compared to the previous one, individual elements have been removed from the circuit: transistor KT 503, diode D2 and resistor R1, but the operating principle is the same.
Schemes in .lay format -
Circuit assembly
The circuit elements are placed on a printed circuit board, which is manufactured in a certain sequence:
1. Prepare a textolite plate. Its size depends on the number of elements and their location. The cut plate must be treated with fine sandpaper and degreased.
2. Using the Sprint Layout program, draw the future board. To print the picture, a laser printer is used in high definition and image quality mode.
The program selects a mode in which only the layer with tracks without markings will be printed. The drawing is printed onto a glossy magazine page or photo paper.
3. Apply the printout to the heated PCB plate and press it with a hot iron. We hold the iron for several minutes.
4. After cooling, lower the plate into cold water and remove the paper from the surface.
5. In the prepared ferric chloride, lower the plate attached to a piece of polystyrene foam. During etching, you can remove and monitor the board.
6. Wash the etched plate in water and clean the tracks with solvent or sandpaper.
7. Drill holes in the finished board for mounting the elements. 0.6 mm drills are used.
8. We service the board. The most affordable way is to coat the board with flux with a brush and tin it with a soldering iron.
It is important not to overheat the tracks so that they do not peel off
9. Install the circuit elements on the board and solder them.
10. At the end of the work, it is necessary to clean the board from any remaining flux. A clean board will have no shorts between tracks.
As a result of the consideration, it should be noted that the described schemes are successfully used not only for electrical tuning of a car. They are often used with various devices that have +12 V power.
Author; Arseny St. Petersburg, Russia
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Smooth ignition of the tidy on the microcontroller
This version has a slightly different layout: a second setting button has been added and the ignition speed potentiometer has been removed. Features: Two separate independent channels. For each channel there are three groups of adjustable parameters: delay time before the start of ignition of each channel, ignition speed of each channel and day-night brightness level setting.
Adjusting the brightness with one button, exactly the same as in previous versions: press, hold, the brightness changes, the next press - the change in brightness changes direction.
You can set up almost any desired algorithm for smooth ignition: first the arrows, then the scales or vice versa, ignition quickly and slowly, the ignition delay of each channel from nothing to twenty seconds, its own memory for day and night modes - analog circuits nervously smoke on the sidelines. There is no smooth decay; this requires a different circuit design and approach.
The ATtiny13A microcontroller uses all its limbs, there are two outputs and four inputs. The load is connected by ground, that is, a circuit is obtained: ground - ignition - LEDs - plus, this is the most convenient circuit, because along the plus you can plug in a stabilizer for the LEDs.
Mosfet transistors IRFML8244 are used as switches, allowing you to hold a load of 1 ampere or more without heating. This is more than enough.
The brightness level is controlled by the “KEY” button. There is also an input from the dimensions - a control plus. If you apply a plus to the dimensions input, the brightness level will smoothly change in any direction, depending on how you adjust it with the “KEY” button. Two buttons on the board are used for configuration. One regulates the first channel, the second - the second.
Setting algorithm:
With the dimensions turned off: press and hold the button of the desired channel S1 or S2. The more flashes, the longer the delay for turning on the channel. One flash is a tenth of a second. 10 flashes - a second, 100 flashes - 10 seconds. 200 flashes - 20 seconds, this is more than enough.
The settings are saved after the button is released. With the dimensions on: press and hold the button of the desired channel S1 or S2. The more flashes, the longer the ignition. The settings are saved after the button is released.
Printed circuit board:
The size is small, about one and a half by one and a half centimeters, it will fit into any tidy, for connection there are contact pads with a pitch of 1.27 connectors.
And I also want to note one point, if you have a Mazda 6, then I would like to suggest an excellent Mazdamasters service, where professionals in this area will service your car. Price, quality and attitude will please you.
Source
Features of connecting LEDs
In most cases, plug-in LEDs require current limiting using resistors. But sometimes it is quite possible to do without them. For example, flashlights, keychains and other souvenirs with LED bulbs are powered by directly connected batteries. In these cases, the current limitation occurs due to the internal resistance of the battery. Its power is so low that it is simply not enough to burn the lighting elements.
However, if connected incorrectly, these light sources burn out very quickly. A rapid drop in the brightness of the glow is observed when normal current begins to act on them. The LED continues to glow, but it can no longer fully perform its functions. Such situations occur when there is no limiting resistor. When power is applied, the lamp fails in just a few minutes.
One of the options for incorrect connection to a 12-volt network is to increase the number of LEDs in the circuits of more powerful and complex devices. In this case, they are connected in series, based on the battery resistance. However, if one or more light bulbs burn out, the entire device fails.
There are several ways to connect 12 volt LEDs, the circuit of which allows you to avoid breakdowns. You can connect one resistor, although this does not guarantee stable operation of the device. This is due to significant differences in semiconductor devices, despite the fact that they may be from the same batch. They have their own technical characteristics, differing in current and voltage. If the current exceeds the rated value, one of the LEDs may burn out, after which the remaining light bulbs will also fail very quickly.
What do you need
To properly assemble the LED soft start module, you will need a set of the following tools and materials:
- Soldering station and set of consumables (solder, flux, etc.).
- A fragment of a textolite sheet for creating a table.
- Component housing.
- The necessary semiconductor elements are transistors, resistors, capacitors, diodes, ice crystals.
However, before you start making your own LED soft start/damping unit, you need to become familiar with how it works.
The image shows a diagram of the simplest model of the device:
Has three working elements:
- Resistance (R).
- Capacitor module (C).
- LED (HL).
The resistor-capacitor circuit, based on the RC delay principle, essentially controls the ignition parameters. Therefore, the higher the resistance and capacitance value, the longer the period or the softer the ice element ignites, and vice versa.
Recommendation! At the moment, a huge number of smooth ignition locking circuits for 12 V LEDs have been developed. They all differ in their characteristic set of pros and cons, level of complexity and quality. There is no point in making extended board devices yourself using expensive components. The easiest way is to make a transistor-based module with a small jumper just long enough to delay the ice lantern turning on and off.
KIA Spectra “CINΣɌO STAƝƝUM” › Logbook › ► Smooth ignition/fading of LEDs (diagram)
Greetings, dear friends!
Regular readers probably remember the entry in my blog asking for help figuring out the smooth ignition circuit. I would like to briefly remind you what the problem was. Then, almost a month ago, I soldered everything according to the diagram found in the vastness of Drive, but smooth ignition, unfortunately, did not work as it should. Before they started to flare up smoothly, the diodes blinked dimly once (sometimes they just lit dimly) and then the smooth start just began. The LEDs should not light up immediately, but after 3-4 seconds, but initially not blink or light up at all. I tried to assemble the circuit both on a circuit board and without a board at all - but the diodes still blinked dimly. I then tried many different options, but could not get it to work correctly.
After reading a bunch of forums and talking with many people, I finally came to the conclusion that the diagram is incorrect, a stump of a correct working complete scheme. I would like to note that the “chopped off” circuit can only smoothly ignite the diodes (and even then with blinking), but there is no smooth decay. I also wanted to thank Tim
for the advice!
So, now I’ll explain what the error was in the circuit, because of which I spent more than a month fiddling with making the soft ignition board. Since I am quite far from radio engineering, I will explain it in simple language. In the correct complete circuit, the line connected to the “constant minus” is broken by the installed transistor KT503 and closes only after a positive control signal is applied to the transistor. That is, it turns out that the soft ignition board is constantly connected to the “plus” and “minus” (“minus” is common to the LEDs and to the board elements), but the “minus” “goes” to the LEDs, but not to the board elements (since the line is broken by transistor KT503). In the “chopped off” circuit, for some reason this transistor was removed altogether, but the minus remained common, which is why the circuit did not work quite correctly, and there was no smooth attenuation.
Principle of operation of the circuit (information from the Internet): The control “plus” is supplied through a 1N4148 diode and a 4.7 kOhm resistor to the base of the KT503 transistor. At the same time, the transistor opens, and through it and the 68 kOhm resistor the capacitor begins to charge. The voltage on the capacitor gradually increases, and then through a 10 kOhm resistor it is supplied to the input of the field-effect transistor IRF9540. The transistor gradually opens, gradually increasing the voltage at the output of the circuit. When the control voltage is removed, the KT503 transistor closes. The capacitor is discharged to the input of the field-effect transistor IRF9540 through a 51 kOhm resistor. After the capacitor discharge process is completed, the circuit stops consuming current and goes into standby mode. The current consumption in this mode is negligible.
The “chopped off” circuit with minor amendments is only suitable for connection with negative control (for example, for interior lighting, where control is from door limit switches). In this situation, you still need to break the “common minus” (“the minus” from the tape is constantly connected to the power supply, the “minus” from the board is the control one). Below are the correct diagrams with “controlling minus and plus”, respectively.
Circuit with control minus:
Circuit with control plus:
This time I decided to make the circuit using the LUT method (laser ironing technology). I did this for the first time in my life, I’ll say right away that there is nothing difficult. For work we will need: a laser printer, glossy photo paper (or a page from a glossy magazine) and an iron.
COMPONENTS: ■ Transistor IRF9540N ■ Transistor KT503 ■ Rectifier diode 1N4148 ■ Capacitor 25V100µF ■ Resistors: - R1: 4.7 kOhm 0.25 W - R2: 68 kOhm 0.25 W - R3: 51 kO m 0.25 W – R4 : 10 kOhm 0.25 W ■ Single-sided fiberglass and ferric chloride ■ Screw terminal blocks, 2 and 3 pins, 5 mm
Collection of circuit diagrams
First there are well-known schemes from the Internet, and then a few collected in person and working perfectly. The first circuit is the simplest - when power is applied, the diode gradually increases brightness (the transistor opens as the capacitor charges):
I made this circuit for smoothly turning on and off the LEDs; resistor R7 selects the required current through the diode. And if you connect this breaker instead of a button, then the circuit itself will light up and die out, only you need to set the desired time interval with resistor R3.
Here are two more schemes for smooth ignition and decay, which I also personally soldered:
All these designs are not network (from 220 V), but ordinary low-voltage LED indicators. Industrial LED lamps with their unknown drivers, most often in different smooth controllers, work unpredictably (or blink, or turn on abruptly). So you need to control not the drivers, but the LEDs directly. Schemes provided by senya70.
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