Is a car a luxury or a necessity? This issue has not been raised in developed countries for quite some time. But as for its equipment, the opinions of motorists can vary greatly - and largely for financial reasons. But when it comes to comfortable conditions in the cabin during the hot season, most drivers are unanimous - you can’t do without air conditioning. That is why many automakers have begun to equip even entry-level models with this device. Climate control or an air conditioning system really helps out when the thermometer outside exceeds +30 degrees, and there are more and more such days every year. The only drawback of car air conditioners is that over time they cause an unpleasant odor to appear in the vehicle interior, which disappears after the device is turned off.
Instructions for cleaning the evaporator in a car air conditioner.
In such situations, the only solution is to disinfect/clean the air conditioning system. But before you begin these procedures, it is advisable to familiarize yourself with the theory: how the air conditioner works, what functions the evaporator performs, and why non-aromatic odors appear in the cabin. All this will help you understand how to clean the air conditioner evaporator at minimal cost or how to reduce the time and labor required to complete this operation. Advice on what means can be used to delay the relapse of the “disease” would also be useful.
Prevention period
The frequency of cleaning the device depends on its purpose.
For example, it is recommended to clean the filter elements of air conditioners for home use every six months. When it comes to office equipment, the frequency of work is once every three months. If the split system is installed in a cafeteria, retail space or other public facilities, cleaning is carried out once a month.
The need for prevention can be easily determined by the smell that appears after turning on the equipment. An unpleasant “aroma” indicates the appearance of bacteria inside and the need to remove them.
Masters note that during the maintenance process they often find mucus and various fungi inside
This is why it is so important not to delay repairs and call a specialist to carry out the work.
Cleaning methods without dismantling the device
The choice of the best method for cleaning the air conditioner will depend on several factors: the age of the car, operating conditions of the vehicle, and the skills of the car owner.
The method is suitable for relatively new cars, whose age does not exceed 5 years, and can also be considered a preventive measure. It is important to choose a special cleaning chemical aerosol or foam product.
The aerosol product is aimed primarily at disinfection.
The procedure for carrying it out:
- With the car running, turn on the air conditioning, set the fan speed to maximum and turn on the recirculation mode.
- We close the windows and doors of the car, place a spray can in the area of the front passenger's footwell, because this is where air is often taken in during the recirculation process.
- Let's start spraying.
- After the time specified in the instructions for the product, we ventilate the interior.
Or you can use the overhead vent, which is located to the right of the front passenger.
A foaming agent not only sanitizes your air conditioner, but is also a great way to clean it.
Disinfection and cleaning:
- We remove the cabin air filter (read how to do this on a VAZ 2110 here).
- We fill the air ducts with foam through the filter mounting opening.
- After the time specified in the instructions, we turn on the air conditioner and give it the opportunity to work in different modes.
- Don't forget to ventilate the interior afterward.
Why doesn't the air conditioner heat up?
The air conditioner does not defrost
But what if the heating function in the air conditioner is unavailable for some reason?
Let's consider several factors that may affect its operation:
- Very coldy. The electrical appliance simply may not be designed to heat rooms in such weather conditions. This is a common reason why the air conditioner does not heat properly. The power of some devices is not designed for such a strong temperature difference, so the device is not capable of heating the air in the room by more than 3 degrees. But provided that the temperature outside is from 0 to +5 °C, the device heats the air with the greatest efficiency.
- Heat is not supplied when there is air flow from the indoor unit. The air flow into the room has a temperature similar to that outside. There is clearly a problem with the compressor. There may be a breakdown in the four-way valve, which is the element responsible for changing the operating mode of the air conditioner. If there is damage, it cannot ensure switching of the operating modes of the device from summer to winter. In this case, the compressor will need to be replaced or repaired.
- The defrosting mode is broken or missing. Under such circumstances, the electrical appliance still operates in normal air cooling mode. Air supply units are functioning. But it doesn't work in heating mode.
Other reasons and adjustment methods
Some air conditioner models are equipped with a coil that generates heat, which is installed on the internal block of the device. A fan distributes heated air throughout the room. When the heating of the atmosphere is poor, it is worth checking the device for problems with the power supply of the coil or with the fan of the indoor unit.
Some problems of this nature can be resolved by the consumer himself. The problem may be hidden in simple freezing of condensate in the internal tubes of an electrical appliance, which leads to their clogging and obstruction.
If it’s already frosty outside, then temporarily turning off the device will not help. The frost inside the tube will not melt due to freezing temperatures outside. You just have to wait for warming, or you can try to run a heating electric wire running along these tubes. This will help if there are no problems with the external unit.
Possible causes of condensation:
- Unprofessional installation work that compromised the integrity and operation of the air conditioner.
- There is a manufacturing defect in the device.
- The presence of microcracks through which liquid enters the device. The possibility of damage to components mechanically or due to improper operating conditions cannot be ruled out.
Under such circumstances, it is impossible to warm up the circuit. But if you try to switch the modes from heating to cooling, and after a while in the reverse order, the problem may be resolved. It may take several of these alternating switches for the plug to melt and slide out of the tube, freeing the passage.
Switching the air conditioner from cooling to heating
Due to the formation of cracks and other damage with the appearance of microscopic gaps, a drop in pressure in the freon circuit may occur. This becomes possible due to the loss of a small amount of refrigerant. Under such circumstances, the air conditioner will not cool or heat well.
The problem with refilling with freon will be eliminated by the service departments that provide maintenance. The actions are carried out through the fitting pipe located in the external block outside the building. Specialists use the manifold for nitriding, evacuation and refueling.
But you can determine this need yourself. To do this, you need to find and examine the scale of the unit, where the actual indicators of the presence of freon are indicated. By comparing them with those recommended according to the device data sheet, the need for refueling is identified.
Craftsmen use special thermometers to measure freon vapor as it enters the compressor. And the collector readings will indicate digital data on the pressure status. A temperature difference of more than 8°C between these two numbers indicates a need for refueling.
Service prices
Air conditioner repair and maintenance services charge a lot of money for their work. To provide guidance on this issue, average prices in Moscow for several services were analyzed:
Type of service | Minimum price (in rubles) |
Cleaning the drainage system | 500 |
Dry cleaning of the outdoor unit condenser | 1300 |
Cleaning the fan blades of the indoor unit | 1400 |
Cleaning the evaporator of the indoor unit with an antibacterial composition | 1500 |
Cleaning the outdoor unit condenser using a washing machine | 3000 |
The evaporator is an important part in the operation of the air conditioner, so timely maintenance will allow it to function for many years without breakdowns.
Precision (accurate) air conditioners - features and purpose
They appeared as a type of cabinets that belong to the so-called group. “heavyweights” in air conditioning and ventilation. These include industrial air conditioners; they are used in rooms where the most precise maintenance of temperature, humidity, etc. is required.
Precision air conditioners in a computer data center
Most often, precision air conditioners are used in computer and exhibition rooms and museums. Server air conditioners - in laboratories, hospitals and clinics, telephone exchanges and other premises with equipment that requires particularly accurate microclimate data.
The very name “precision” suggests that they can regulate and maintain precise indicators of the indoor environment within established limits. In particular, the precision of maintaining a specific air temperature for precision air conditioners is plus or minus 1°C. It is this feature that distinguishes such equipment from conventional air conditioners for household use.
Installation of precision air conditioners - only professionals can do it
If you install precision air conditioners in a room with a built-in air humidity regulator, then, in addition to maintaining the set temperature, such a device will maintain the set humidity at the required level, which is especially important, for example, in museums - for exhibition exhibits. As a rule, precision air conditioners are made to order and are not mass produced.
Since for each case it is necessary to take into account all the indicators of the specific microclimate in the premises - accurate data on humidity, temperature and other parameters. For example, you may need to connect a precision device to a so-called “chiller”, i.e. to external cooling machine
Typically, precision air conditioners are made to order and are not mass produced. Since for each case it is necessary to take into account all the indicators of the specific microclimate in the premises - accurate data on humidity, temperature and other parameters. For example, you may need to connect a precision device to a so-called “chiller”, i.e. to the external cooling machine.
Circuit diagram of a precision air conditioner with an air condenser
There are precision air conditioners with bottom and top air supply. The first type of design involves air intake through the front panel of the air conditioner. And also through air ducts or special openings in the suspended ceiling. Cooled air escapes through the floor grates.
Precision air conditioner - bottom air supply
And the second type of design takes in air using the bottom, front or rear panel. Cooled air exits through the ceiling with special openings or a duct system.
Precision air conditioner - top air supply
Precision air conditioners also differ in the type of cooling. There are water- and air-cooled equipment.
Most often you can see such climate control equipment with a remote air condenser. In other words, this air conditioner can be made of two blocks. The main unit consists of a compressor, evaporator, fan, humidifier and automation. And the small block contains a capacitor and a fan. Such climate control equipment is more widespread due to the large power range and fairly easy installation of precision air conditioners.
Composition of a precision instrument of the first type
In turn, precision devices with a water condenser are essentially a monoblock, have a simpler design and are slightly cheaper than air conditioners with remote air cooling. There is one drawback - the operation of precision air conditioners of this type requires a source of running water, and this is not always available in certain conditions.
Circuit diagram of a precision air conditioner with a water condenser
How to clean the air conditioner in a car yourself at home
Cleaning the car air conditioner yourself video
To clean a car air conditioner, in principle, it is not necessary to buy expensive special products. There are two alternatives using medications. However, both of them allow only disinfection. Therefore, if you want to get rid of the problem for a long time, it is better to purchase products that will allow you to clean the evaporator from dirt.
How to clean an air conditioner evaporator with Lysol
In addition to using products specially designed for cleaning the air conditioner, many car enthusiasts (and not only them) use a product called “Lysol” for these purposes. It is also a “Cresol” solution based on soap and oil. The active ingredient is phenol.
It is used for professional disinfection (they produce disinfectants for hospital operating rooms, surgical instruments, air conditioners). Also often used in restaurants to remove unpleasant odors from grills. Therefore, there is no need to doubt its effectiveness.
For subsequent antibacterial cleaning of the car air conditioner evaporator, it is necessary to obtain Lysol in concentrated or diluted form. This thing is quite expensive, so it is advisable to use medical solutions. They even come with flavors. Kon is diluted in a ratio of 1:100, and surgical - 1:20. To work, you will need approximately 300...400 grams of the finished solution. Next, the procedure will be performed according to the following algorithm:
- Fill a hand spray bottle with the resulting solution.
- Open the windows in the car.
- Start the car engine and turn on the air conditioner at full power, including turning the fan on as high as possible. In the cabin, direct the nozzles down towards the floor.
- Get out of the car and use the mentioned hand sprayer to spray the solution into the air intakes near the windshield. You need to spray with cloud/fog. The procedure lasts two to three minutes.
- Turn off the engine and wait about 10 minutes.
- Restart the engine while the air conditioning and fan continue to operate at full power.
- Turn on internal air recirculation on the air conditioner (prevent air from entering from the external air intake).
- Spray the mixture from a bottle under the front passenger's feet, under the glove box. This is where the air intake in recirculation mode is located. The procedure lasts the same two to three minutes.
- Turn off the ignition and wait about 10 minutes.
In most cases, such cleaning is enough to reliably get rid of the unpleasant odor from the air conditioner. In extreme cases, you can repeat the procedure again in about a day. Ideally, in addition to the described algorithm, it is also advisable to dismantle the interior elements in order to get to the evaporator and apply the Lysol solution directly to it.
It is not advisable to use Lysol to clean an air conditioner with the windows closed, since this product in high concentrations is harmful to the human body.
Cleaning the air conditioner with chlorhexidine
Chlorhexidine has the same properties as Lysol described above. This drug is also used for disinfection in medical institutions. To clean your car air conditioner with chlorhexidine, you can buy a ready-made 0.05% solution of this product at the pharmacy. To increase its effectiveness, dilute with alcohol 1:1.
Cleaning the air conditioner with chlorhexidine is carried out according to the algorithm described above (sprayed from a sprayer onto the evaporator while the system is running). Please note that it is best to perform treatment with chlorhexidine at an ambient temperature of more than +20°C.
Instead of chlorhexidine solution, you can use other similar products, for example, Lysomorphine 3000. This is a Russian-made drug. Used for disinfection for medical purposes, including especially dangerous infections. To obtain a ready-made solution for cleaning the air conditioner, you need to dilute 50 ml of the product in one liter of water.
Another remedy is Chloramine B. Sold in the form of a white powder. To obtain the finished solution, you need to dilute one tablespoon of powder in one liter of water. Use according to the above algorithm. The main thing is to apply the product to the evaporator!
The air conditioner works, but does not cool - this is often called the most common symptom
First of all, you need to make sure that the air conditioner is configured correctly and all operating conditions are met!!! To understand at this stage where to move next, you need to find out whether the compressor is working.
When working, it should “buzz” and vibrate a little:
- if the compressor works, then the reason is most likely a lack of refrigerant (freon). To make sure of this, you need to check the pressure (connect pressure gauges). In most cases, leakage occurs in the connections of copper pipes at the indoor and outdoor units. There are only 4 such connections that need to be checked and, if necessary, leaks repaired (poor-quality rolling or a cracked nut as in the photo). Often, oil remains in the “sore spot” and dust sticks to it. Read the signs of freon deficiency in a separate article.
- If the compressor does not start, then without special preparation it will not be possible to eliminate the problem. Because there can be many reasons. The main ones are: the compressor starting capacitor does not work;
- compressor power contacts are burnt out;
- temperature sensors are faulty;
- the compressor itself has failed;
- damage to the control board.
Water leaking from the air conditioner is an equally common situation.
The reason for this phenomenon often lies in a clogged drainage tray or drainage hose. It is necessary to disassemble the indoor unit and thoroughly clean the drainage system. To do this, you can read the detailed instructions on “how to clean an air conditioner.”
I have come across air conditioners with defects in the condensate collection system. Water periodically flows from the block due to imperfections in the design. I will not “fire” the models. In this case, it is difficult to find the cause. You have to disassemble the indoor unit and, during its operation, study how the condensate drains. And as luck would have it, it is precisely at these moments that the drainage system functions normally!
Operating principle
Let's consider how an air conditioner works, the operating principle of which is based on a change in the phase state of the medium, achieved by cooling the heat exchanger and then passing air from the street through it.
Diagram and principle of operation of the air conditioner
The air conditioning process includes several stages, among which experts distinguish:
- Supply of a working substance under low pressure of 3–5 bar in a gaseous state and having a temperature of +10 to +20 °C from the external unit through the filter to the compressor.
- Compression in a compressor, during which the freon pressure increases to 15–25 bar, which naturally leads to an increase in the temperature of the substance to +70–90 °C.
- The supply of refrigerant to a condenser cooled by air supplied by a fan, as a result of which, when interacting with the cooled surfaces of the heat exchanger, the working medium transitions to a liquid state.
- The passage of high pressure refrigerant through a copper tube made in the form of a spiral. After the thermostatic valve, the working substance has low pressure and temperature; this stage is necessary to lower the boiling point of the refrigerant, which, together with evaporation, is partially observed in the throttling device itself.
- The entry of freon, which has low pressure and temperature, into the evaporator-heat exchanger. In it, absorbing warm air from the room, the refrigerant passes from liquid form into the gaseous phase, simultaneously releasing cold air directed by the fan into the room.
The described cycle ends with freon in the form of a low-pressure gas being supplied to the compressor inlet and the process repeats.
Read more about the purpose of evaporators
An evaporator is nothing more than a radiator that cools the air. From an engineer’s point of view, it looks like this: freon in a semi-liquid-half-gaseous state transforms into a gaseous form due to heat exchange, in which the environment is the source of heat. From the point of view of an ordinary car enthusiast and any other person who uses an air conditioner, it looks like this: the evaporator “ takes ” heat from the surrounding air, thereby cooling it. Its effectiveness is affected by the following:
- Compressor efficiency;
- Patency of channels;
- Availability of forced convection systems (fans);
- Temperature of external and internal environment;
- Thermal conductivity of the evaporator walls.
If the air conditioning system is fully operational, the evaporator can cool the air in the car interior to 8°C . Further, when considering malfunctions of evaporators, we will discuss the problem of their contamination, but for now we will put forward one thesis: the cleaner the surface of the evaporator, the more efficient the heat exchange, and therefore the better the air cooling. Ideally, freon and atmospheric air should be separated by just one layer: the metal wall of the evaporator.
Signs of heavy pollution
The air conditioner, as a rule, itself “tells” the owner about the need for preventive maintenance. The main signs of pollution include:
- The appearance of a leak from the internal module;
- Unpleasant odor that occurs after switching on (this was mentioned above);
- Increased noise, crackling or unstable sound;
- Poor cooling quality, spontaneous temperature changes.
Any of the listed symptoms is enough to begin inspecting the device and cleaning its elements. If you neglect the need to perform preventive maintenance, the risk of failure of certain parts and the inability to use the equipment increases. In such a situation, you cannot do without calling specialists and additional costs.
Practice shows that many issues related to air conditioner maintenance can be resolved at home. In this case, no special tool is needed.
In addition, useful information on servicing a particular model is provided in the instructions. It shows a diagram for removing the indoor unit, as well as basic cleaning principles.
Ways to prevent unpleasant odors
To minimize costly and time-consuming cleaning of the air conditioning system, it is enough to follow simple recommendations. Firstly, change the cabin filter more often - it is this that acts as a barrier to dust and dirt suspended in the air.
Secondly, try to dry the interior and cooling system more often, not by turning on the heater, but in a natural way. This can be achieved by turning off the air conditioner 5 - 7 minutes before turning off the fan - during this time it will have time to thoroughly dry the air conditioning system before the car stops. If you adapt to perform a similar operation after each trip, the accumulation of condensate in the evaporator can be minimized and thereby significantly delay the appearance of persistent unpleasant odors.
Types of precision air conditioners
Depending on the functional equipment and various combinations of technological units, the market range of equipment of the type in question is divided into different types.
Modifications by type and quantity of coolers
The cooler is the main structural element of a vapor compression unit. Depending on the design and number of coolers, the following models are available for sale:
- with 1 direct evaporation cooler - such systems consist of a direct cooling unit (evaporator) and a remote air cooling unit (condenser);
- with a liquid air cooler, where the source of cold is a chiller (coolant refrigeration machine) - liquids can be used in the equipment: water, ethylene glycol, propylene glycol;
- combined designs with direct cooling freon circuit and liquid cooler.
Classification by air flow direction
In different design solutions, the air flow may differ in the direction of discharge. On this basis, air conditioners are divided into:
- supplying flow upward - Up;
- with air supply down – Down;
- with front feed – Front;
- direct supply inside the refrigerated cabinet - InRow.
Modifications on site
Manufacturers produce equipment in several versions, which can be divided according to installation features.
- Ceiling and wall mounting systems designed for small equipment and server rooms. The power of such models is up to 15 kW. Devices from the Emerson and Midea brands are in demand in this category.
- Cabinet-type equipment with 1 and 2 doors. Such systems are characterized by greater productivity and power - up to 100 kW, therefore they are used in large rooms. The best representatives are considered to be models from brands such as Daikin, Climaveneta, Hiref, Dantex.
- The monoblock version with a power of up to 20 kW is in demand for laboratories and medium-sized production facilities. Examples of brands are Uniflair and Stulz.
Ship evaporators, device, principle of operation
An evaporator is a heat exchange device in which water evaporates. The design and principle of operation of ship evaporators are varied and several criteria are used to classify them.
According to the principle of operation - surface evaporators and with a surface-free evaporation chamber or adiabatic. The heating elements are located inside in surface evaporators and are made external in non-surface evaporators.
The nature of evaporation is boiling, film and non-boiling. In film evaporators, the evaporated water is applied in a very thin film to heating surfaces, is heated and evaporates. Non-boiling evaporators include so-called air evaporators. They have heating and condensing sections inside.
The evaporated water constantly irrigates the heating elements using a circulation pump. During the heating process, part of the water evaporates without boiling. Air is constantly circulated in the evaporator using a fan. The air is also heated and, due to an increase in its moisture saturation, absorbs water vapor when heated. In the condensation section, the air cools, its moisture-saturating ability decreases, it becomes supersaturated and gives off excess moisture. This process is reminiscent of dew falling in nature.
According to the location of the heating elements - with internal and external submerged heating elements.
By location - horizontal and vertical. A vertical boiling evaporator with internal immersed heating elements is shown in Fig. 124.
The evaporator body is welded cylindrical, made of steel and attached with foundation feet. A pipe and a cap with a filter are welded to the bottom of the housing to blow through the brine and drain the evaporator. The heating battery is made of copper tubular coils and is equipped with brackets with rollers that serve to roll out the battery when disassembling the evaporator.
Above the heating battery there are large diameter pipes for supplying cold water to the evaporator during showering. “Cold shower” is used to remove scale from the surface of heating elements. When showering, the evaporator is dried and high-pressure steam is passed through the heating elements. The tubes, along with the scale, heat up and expand. Then the steam supply stops and cold sea water is supplied to the tubes from above. As a result of cooling, the tubes shrink faster than the scale, which cracks and falls off. A greater effect is achieved by showering the evaporator by supplying cold fresh water into the heated heating elements.
A “cold shower” is performed periodically once a day or after a longer continuous period of operation of the evaporator. After several “showers”, mechanical or chemical cleaning of the heating elements from residual scale is carried out. Mechanical cleaning is accompanied by disassembling the heating battery and moving it out of the evaporator.
The resulting steam in the evaporator always carries with it particles of brine, which determines its salinity. To reduce steam humidity, the evaporator is equipped with two mechanical separators. The lower separator is of a centrifugal type; the separated moisture is removed from it through a drain pipe into the water volume of the evaporator. The upper separator is stuffed with Raschig rings. The use of separators helps to reduce the height of the vapor space of the evaporator by organizing artificial separation of moisture from steam. The steam intake pipe at the top of the evaporator serves to remove steam from it.
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Replacing the filter
After the dryer, sight glasses are installed to help monitor the condition of the refrigerant inside the cooling system. Tracked by indication color:
- yellow color – excess moisture content;
- green color – the percentage of content is normal.
The presence of bubbles determines:
- the pressure level on the filter is low;
- the refrigerant is not supercooled;
- insufficient amount of freon in the circuit.
Replacement criteria:
- Sight glass indicator color – yellow;
- presence of bubbles in the sight glass;
- replacement of thermostatic valve, compressor;
- after each opening of the cooling system.
In many cases, a filter drier for an air conditioner seems to be a necessary mechanism that can prevent common breakdowns and malfunctions. Its installation will allow you to save on expensive repairs and replacement of split system elements.
Basic air conditioner malfunctions and their symptoms
- Refrigerant leak. Freon is characterized by high volatility, and therefore gradually disappears from the system at the slightest leak. Even on a sealed system, the air conditioner needs to be recharged every 3-5 years. Most often, a leak occurs when the condenser honeycomb is damaged, due to the natural loss of elasticity of rubber seals (rings on tubes, hose crimps, compressor shaft seal).
- Broken condenser clutch. The normal resistance of a working winding is 4-6 Ohms.
- Faulty wiring, air conditioning relay. The most common occurrence is a banal fuse blown and the formation of oxides on the contacts.
- Condenser clogged. The main sign of a malfunction is low compressor performance, increased pressure in the high-pressure circuit.
- Malfunction of the high/low pressure switch in the system. All modern systems use a combined pressure sensor. Thanks to the PWM signal, the control unit constantly monitors the actual pressure in the system.
- Evaporator clogged. Through a clogged evaporator, less air enters the cabin. Naturally, the air conditioner will not blow cold from the deflectors.
- Sticking thermostatic valve.
- Compressor failure. This happens due to natural wear or operation without oil.
Often the compressor does not turn on after a long period of inactivity. Therefore, if you are wondering whether it is possible to turn on the air conditioner in your car in winter, the answer is definitely yes. Periodic activation allows the oil to disperse throughout the system and lubricate the compressor elements. It is a well-known fact that air conditioning dries the air, and therefore helps prevent windows from fogging up in winter.
Conclusion
The evaporator is an important element of a car's air conditioning system. Contrary to popular belief, the evaporator requires maintenance. It is advisable to clean it once a year, and in some cases more often - if the driver often turns on the air conditioning. Evaporators last quite a long time, however, they also periodically fail. A new spare part from well-known manufacturers costs a lot, but its price is completely justified. By buying an expensive, but high-quality analogue, a car enthusiast will save himself from problems with a car air conditioner for a long time.
Operating principle of a car air conditioner
To understand the principle of operation of a car air conditioner, consider the order of changes in the state of aggregation of the refrigerant.
- Freon from the low pressure circuit in a gaseous state is sucked in by the compressor.
- Inside the compressor, the refrigerant is compressed, as a result of which its temperature rises - the gas passes into the liquid phase.
- The freon, heated by compression, is sent through a high-pressure circuit to the condenser. The purpose of the condenser is to dissipate excess heat from the refrigerant. Cooling the compressed freon prevents the formation of excess pressure.
- The cooled freon in the liquid phase is sent to the dryer. After passing through a reservoir with a moisture-absorbing filler (silica gel), moisture is removed from the freon. The dryer also contains a filter element that captures compressor wear products (chips, Teflon) and other debris circulating in the line.
- Purified freon under high pressure and high temperature is supplied to a throttle or expansion valve (depending on the type of design).
- Passing through the throttle/expansion valve, the gas enters the evaporator. Due to a sharp decrease in pressure in the system, the gas returns to a state of thermodynamic equilibrium and evaporates. In other words, after forced compression and a resulting increase in temperature, we allowed it to evaporate. Since the boiling point of freon R134a is -26.5°C, during evaporation the gas actively absorbs heat upon contact with the walls of the evaporator.
- The air forced by the heater fan passes through the cooled evaporator.
From the description of the operating principle it is clear: all types of car air conditioners do not generate cold, but only absorb the heat of the air flow from the stove fan.
Evaporator design
It is important for savvy car enthusiasts to remember two things. First : the air conditioning system must be sealed. There should be no leakage of freon, no ingress of air, water or foreign particles into the circuit. The latter, however, is sometimes observed, but not always due to a leak in the system. Second : the evaporator is a heat exchanger and, based on its name, it serves to transfer heat as efficiently as possible. It is precisely the latter that is responsible for the fact that today cars can be equipped with a wide variety of evaporators. Here are the two main types:
- Lamellar;
- Shell and tube.
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First, let's look at plate evaporators. They consist of many plates, between which there are channels for air and freon circulation. As you might guess, the effectiveness of this design is due to the large area of contact with atmospheric air. Larger area means more efficient heat transfer . Plate evaporators are divided into three subtypes:
- Multi-circuit. On the plates of such evaporators there are a pair of separate circuits;
- One-way. In the evaporator, the cooling medium (air) moves downward, while the evaporating freon moves upward;
- Multi-pass. The movement of the medium and freon in such evaporators can change many times.
Plate heat exchangers are most often found in high-power air conditioning systems, while in more compact systems the evaporator is shell-and-tube. It is a bundle or spiral tape consisting of tubes inside a special casing, chamber or pipes. When choosing a tube material, one is guided by its thermal conductivity . In the case of automotive evaporators, this is copper. Shell and tube evaporators are divided into many subtypes. We suggest you look at the following image to understand what options are possible:
As you can see, the design of systems with shell-and-tube evaporators also depends on the refrigerant used . Such decisions are the result of rather complex calculations, which we will not delve into. It is enough for car enthusiasts to know that if the air conditioning system contains just such a part and not any other part, then in this system it serves to increase the efficiency of air conditioning. Another system may have a different technical design, but the logic will be the same - efficiency above all.
Advantages and disadvantages of precision air conditioners
Precision air conditioners belong to the category of high-precision equipment, or rather, reliable and durable devices with high power. The purchase of such a unit will definitely solve the problem of controlling the temperature in the room.
Advantages of precision devices:
- Ability to maintain a precise temperature threshold. In average air conditioners of this type, the change step is 0.5 degrees.
- Humidity control within 3%. Exclusively for devices with a built-in humidifier.
- Capable of uninterrupted operation without the need for a shutdown or any reboot.
- Many models have an additional backup unit, which begins to function after the main one is turned off.
Modern server room and a range of precision devices
These devices also have their disadvantages, which include:
- The pricing policy is too high. Precision air conditioners are difficult to manufacture and require a lot of components and appropriate assembly and configuration specialists. Therefore, each device has a high cost.
- Difficult installation. To connect precision devices, you should call specialists who will not only deliver the air conditioner and install it, but also set up its operation.
- They have large dimensions. Which implies appropriate transportation and delivery to the installation site.
- Not designed for household use. Relevance for use only as a source of cooling for technical or process rooms.
Why do you need to clean your car air conditioner?
The car air conditioner requires periodic attention and maintenance. Its timely cleaning eliminates the occurrence of unexpected problems and unforeseen expenses, as well as health problems. The fact is that inside the device an ideal environment is formed for the development and reproduction of all kinds of bacteria. During operation of the air conditioner, moisture appears inside, which mixes with dust and dirt that gets inside along with the air. This indicates that cleaning the air conditioner should not be neglected. In addition to the listed nuances, due to the accumulation of contaminants, the performance of the unit deteriorates, which makes it difficult to maintain the required temperature on a hot day, and the appearance of an unpleasant odor in the cabin will be the last symptom indicating a problem with the device.
Conditioner treatment frequency
The most accurate information on cleaning the air conditioner is provided in the owner's manual for your car. If the frequency cannot be determined for some reason, then following the recommendations of specialists, preventive measures should be carried out 1-2 times a year. If you or your family suffers from allergies, then antibacterial treatment should be carried out more often. At the same time, it is necessary to take into account how often the car is driven and the air conditioning is used, what is the climate in your region, and the roads on which you have to travel. Basically, cleaning of a car air conditioner is carried out in the spring before the start of its operation, or in the fall - after its completion. However, no one prohibits cleaning at any time.
Signs that require disinfection
There are several signs that indicate that your device needs to be serviced:
Consequences of bacterial contamination of the air conditioner
An unpleasant smell is not so bad. It appears due to moisture (condensation) accumulated on the evaporator. Fungi, bacteria, and mold form in it, which over time cover the inner surface of the air ducts. Gradually, the level of deposits increases so much that it leads to an unpleasant odor when the air conditioner is activated. However, the nuance is not only in the smell, but also in the fact that bacteria pose a danger to the human body.
In addition, road dirt getting between two radiators (cooling and air conditioning systems) leads to disruption of the compressor, which can cause its premature failure. Due to dirt, corrosion appears on the aluminum elements of the air conditioner, resulting in freon leakage.
Cleaning the indoor unit of the air conditioner
When understanding the principle of operation, special attention is paid to the module located indoors. Removing dust and dirt from the split system will improve the air in the room and remove unpleasant odors and noise. They start by studying the design features of the equipment
They start by studying the design features of the equipment.
Indoor unit design
The module includes main and auxiliary units and parts:
- front panel in the form of a plastic case with a grille with latches;
- coarse and fine filter – polymer fine mesh;
- a part containing activated carbon to eliminate unpleasant odors (it is not cleaned, but replaced once every 4 months);
- zeolite mineral layer for collecting chemical compounds;
- filters: electrostatic, plasma, ultraviolet, photocatalytic, antibacterial, antioxidant - washed when dirty;
- fan with 3-4 rotation speeds;
- evaporator;
- vertical and horizontal blinds for directing air flows;
- indicator panel for setting operating parameters;
- moisture collection tray;
- drainage hose – drains liquid;
- electronic control board – located to the right of the indoor unit and equipped with a terminal group;
- fitting connections are located at the bottom at the rear.
Cleaning Tools and Materials
When figuring out how to clean an air conditioner at home with your own hands, you need to prepare:
- vacuum cleaner;
- water container;
- warm water;
- dishwashing soap without fragrances or softeners;
- rags
- an old toothbrush and a brush with soft bristles;
- Phillips screwdriver;
- wire up to 50 cm long.
The master will need a film to protect the wall and floor, a solid base and a table for laying out the elements.
Disassembling the indoor unit
Before washing the air conditioner in the apartment, it must be disconnected from the power supply, then:
Press on the plastic clips
They are located on the side walls. Remove the plastic casing. Take out the filter meshes. Unscrew the screws securing the housing, remove the element by pulling it slightly up
Carefully tie the body to the inside of the module with wire or rope. This makes it more convenient to work without breaking the wires and cables that are connected to the display
Disassembly is complete, you can start washing.
Cleaning air conditioner filters
Sequence of work:
- open the cover on the front of the split system;
- remove mesh structures - there can be many of them;
- dilute warm water with soap in a basin;
- put the modules in a container, give time for dust and dirt to soak;
- after half an hour, inspect the parts, if there is any debris left, wash them with a toothbrush;
- Rinse the elements with running water, then wipe with a dry cloth.
After this, the parts are left for 1-1.5 hours for additional drying and upon completion of work they are installed in place. Knowing how to clean air conditioner filters at home, it will not be difficult for a technician to cope with the task.
Cleaning the internal fan
The device looks like a cylindrical shaft equipped with blades to move air flows. A thick coating of dust and dirt slows down the speed of the rotor module and can completely block the operation of the unit.
To remove layers, dissolve a little soap in water, then carefully spray the liquid onto the blades. As soon as the deposits are loosened, turn on the lowest power
After 2 minutes, turn off and clean off the remaining dirt with your hands using a brush, brush and soap composition
The process is carried out carefully so as not to damage the integrity of the blades - one crack is enough for a complete replacement
Cleaning the air conditioner radiator
The procedure is performed with special care - there is a high risk of plate breakage.
How to properly clean the air conditioner radiator at home, stages of work:
Remove the nozzle from the vacuum cleaner and process the module. The pipe must not touch the plates. Clean the elements with a soft long-bristled paint brush. To eliminate microbes, experts recommend cleaning all surfaces with chlorhexidine. Do not dilute the pharmaceutical product, dip the brush and remove dirt from the plates. Fat layers and plugs are washed with hydrogen peroxide and a concentrated soap composition.
Scale that is too thick is removed with a thin knife; the layers are removed carefully so as not to damage the modules. After removing carbon deposits, rinse the part with clean water and wipe dry.
Cleaning
Cleaning of the evaporative heat exchanger along with other elements of the indoor unit of the split system is carried out twice a year - in spring and autumn. Cleaning air filters depends on the condition of the air inside the apartment. If it is too dirty, there are pets, dust particles, animal hair will clog the filtration system faster. It is carried out once every 1-3 months.
Signs of a clogged heat exchanger:
- the cooling properties of the air conditioner have deteriorated;
- energy consumption increased while production capacity decreased;
- unpleasant smell when turning on the climate control device.
In addition to the evaporator, the fan mechanisms and drainage system must be cleaned. The internal space of the module, on the surface of which mold, mildew, etc. can also form. You can clean the internal mechanisms of the air conditioner yourself, or call the appropriate specialists.
The air conditioner evaporator is cleaned with special antibacterial and disinfectants. Use must be in accordance with the instructions on the manufacturer's label. I produce the products in the form of an aerosol and foam.
They contain surfactants that have good cleaning ability. Also, depending on the scope of use, metal, etc., they may include acidic, alkaline additives, and biologically active components.
Cleaning products
The choice of modern means is very large. For this procedure, you can use CRC Airco Cleaner, PRESTO Klimaanlagen-reiniger, LIQUI MOLY Klima-Anlagen-Reiniger, Condiclin and many others.
Use these products to clean the air conditioner according to the instructions that accompany them.
Cleaning scheme
Typically, cleaning an evaporative heat exchanger is not particularly difficult. You need to do the following:
- disconnect the unit from the power supply;
- open the front panel;
- remove air filters;
- Rinse the coarse filter under cold running water (hot water can deform it), leave to dry;
- Apply an antibacterial cleaning agent to the heat exchanger, strictly following the manufacturer’s instructions;
- if necessary, rinse off the product with water;
- turn on the ventilation mode to dry the heat exchanger elements;
- install all elements in reverse order;
- insert air filters (be sure to be completely dry);
- close the front panel;
- connect to the power supply and start the system.
Antibacterial agents effectively cope with mild to moderate contamination. If the evaporator is very dirty, these products will help little. Moreover, the volume is designed for use 1-2 times. This neglected condition can best be corrected by specialists. Further maintenance can be carried out independently, provided that it is carried out in a timely manner.
In addition to store-bought products, you can clean the air conditioner evaporator with chlorhexidine. This is an antiseptic solution that is used in medicine. It copes well with disinfection and inhibits further proliferation of bacteria, fungi, and other microorganisms. The cost is much lower than special antibacterial agents.
An evaporative heat exchanger is designed to cool the air that is forced through it by a fan. In this case, the room air flow transfers heat to freon gas through the heat exchange surface
It is important to monitor the correct functioning of this mechanism, because the cooling properties of the air conditioner depend on it. Timely cleaning and periodic preventative maintenance will extend the service life of not only the evaporator, but also the entire cooling system as a whole.
Malfunctions
A common evaporator malfunction is that the air does not cool. As a rule, this happens due to accumulated dust and dirt, a layer of which covers the heat exchanger. The main function, evaporation, is not performed, since the contaminated surface prevents air from reaching the heat exchange surface. If the air conditioner operates in this state for a long time, not only the evaporator, but also other elements of the cooling system may fail (for example, the compressor will burn out).
Fixing this problem is simple - just clean the heat exchanger, and then monitor it more carefully, carry out timely maintenance, independently or with the help of specialists.
In addition, due to depressurization of the circuit or freon leakage, the evaporator may become covered with a layer of ice. The ice will gradually melt, increasing the volume of liquid in the drainage container. Water from an overfilled tank will overflow into the room, causing many unpleasant problems.
Experts will help eliminate the cause by identifying the source of the refrigerant leak. They will carry out repair work on site. When replacing parts, you may have to take the indoor unit to a service center.
Area of application of siphon for air conditioner >>>>